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Champion 46514 - User Manual

Champion 46514
30 pages
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46514
Rev 46514-20100202
10006 Santa Fe Springs Road
Santa Fe Springs, CA 90670 USA
Made in China
4000 Peak Watts / 3500 Running Watts
PORTABLE GENERATOR
SAVE THESE INSTRUCTIONS
Important Safety
Instructions are included in
this manual
Owner’s Manual and Operating Instructions

Questions and Answers

Summary

Introduction

Portable Power Generator

Description of the generator's function and purpose.

Accessories

Information about available accessories for the generator.

Manual Information

Statement about the manual's accuracy and potential changes.

Manual Conventions and Safety Alerts

Hazard Definitions

Definitions of DANGER, WARNING, and CAUTION hazard levels.

Safety Alert Notes

Information about contacting the help line for questions.

Safety Rules and Precautions

General Operating Safety

Read manual, avoid CO, keep clear of rotating parts, high voltage.

Specific Hazard Warnings

Warnings about exhaust chemicals, hot surfaces, and electrical shock.

Fuel Handling Safety

Precautions for handling flammable fuel and preventing fires.

Starting and Operation Safety

Safety steps for starting, operating, and avoiding kickback.

Load and Equipment Safety

Caution against overloading and improper generator use.

Controls and Features

Generator Components Overview

Identification of key physical components on the generator unit.

Power Panel Controls and Outlets

Detailed description of the power panel's switches, meters, and receptacles.

Included Parts List

List of parts provided with the generator upon purchase.

Assembly and Initial Setup

Unpacking the Generator

Instructions for safely removing the generator from its shipping carton.

Spark Arrester Installation

Steps for attaching the spark arrester to the muffler assembly.

Engine Oil Filling Procedure

Correct procedure and precautions for adding engine oil before operation.

Fueling the Generator

Safe procedures and precautions for adding fuel to the generator's tank.

Generator Grounding Requirements

Importance and methods of properly grounding the generator for electrical safety.

Operation Guidelines

Generator Placement and Ventilation

Guidelines for selecting an appropriate operating location and ensuring ventilation.

Surge Protection for Electronics

Recommendations for protecting sensitive electronic equipment from voltage fluctuations.

Starting the Generator Engine

Step-by-step instructions for safely starting the generator engine.

Connecting Electrical Loads Safely

Procedures for connecting and managing electrical loads to the generator.

Stopping the Generator Engine

Correct procedures for safely shutting down the generator.

Generator Load Capacity Management

Guidance on calculating and avoiding overloading the generator's capacity.

Power Management Techniques

Strategies to prolong generator and device life by managing load addition.

Appliance Wattage Reference

A chart listing approximate wattage requirements for common appliances.

Maintenance Procedures

Engine Oil Change

Detailed steps for changing the generator's engine oil, including type and amount.

Spark Plug Maintenance

Instructions for inspecting, cleaning, gapping, and replacing the spark plug.

Air Filter Cleaning and Oiling

Procedure for cleaning, drying, and re-oiling the foam air filter element.

Spark Arrester Cleaning

Steps for cleaning carbon deposits from the spark arrester screen.

Exterior Cleaning and Debris Removal

General guidelines for cleaning the generator's exterior surfaces and engine parts.

Maintenance Schedule Overview

A schedule outlining recommended periodic maintenance tasks and intervals.

Generator General Care

Advice on keeping the generator clean and operating in a suitable environment.

Storage Procedures

Engine Preparation for Storage

Steps for preparing the engine for extended periods of non-use, including fuel and oil.

Generator Unit Storage

Guidelines for storing the generator unit in a safe and dry location.

Product Specifications

Engine and Generator Specs

Key specifications for the engine and generator, including wattage, voltage, and capacity.

Fuel and Oil Requirements

Details on the recommended fuel type and oil capacity for the generator.

Spark Plug and Valve Clearance

Specifications for spark plug types, gap, and valve clearance.

Generator Parts Diagram

A visual representation of the generator's components with numbering.

Detailed Parts List

A comprehensive list of all generator parts, their numbers, and quantities.

Detailed Parts List

Continuation of the comprehensive parts list for the generator.

Generator Wiring Diagram

An electrical schematic illustrating the generator's internal wiring connections.

Troubleshooting Common Problems

Generator Not Starting Issues

Solutions for common causes when the generator fails to start.

Rough Running and Shutdowns

Troubleshooting steps for rough operation and unexpected engine shutdowns.

Power Output and Overheating

Solutions for low power output and overheating problems.

AC Output and Breaker Issues

Troubleshooting for loss of AC output and repeated circuit breaker tripping.

Warranty Information

Warranty Registration and Qualifications

Requirements for registering and qualifying for the generator's warranty coverage.

Repair and Replacement Terms

Details on the warranty's repair/replacement process and responsibilities.

Warranty Exclusions and Limitations

Specific conditions, parts, and damages not covered by the warranty.

Contact and Service Information

Contact details for warranty service and technical support.

1-Year Limited Warranty Overview

Summary of the main 1-year limited warranty for the generator.

Emission Control System Warranty

Information on the EPA-mandated emission control system warranty for the engine.

Owners Warranty Responsibilities

Owner's obligations regarding maintenance and proper use to maintain warranty validity.

Emission Control System Warranty Provisions

Specific legal provisions and coverage details for the ECS warranty.

Interpretation of Emission-Related Parts Warranty

How warranty applies to emission parts based on maintenance schedules.

Covered Emission-Related Parts

List of specific parts considered emission-related under the warranty.

Obtaining Warranty Service Procedures

Detailed instructions on how to initiate and receive warranty service.

Notes

Summary

Introduction

Portable Power Generator

Description of the generator's function and purpose.

Accessories

Information about available accessories for the generator.

Manual Information

Statement about the manual's accuracy and potential changes.

Manual Conventions and Safety Alerts

Hazard Definitions

Definitions of DANGER, WARNING, and CAUTION hazard levels.

Safety Alert Notes

Information about contacting the help line for questions.

Safety Rules and Precautions

General Operating Safety

Read manual, avoid CO, keep clear of rotating parts, high voltage.

Specific Hazard Warnings

Warnings about exhaust chemicals, hot surfaces, and electrical shock.

Fuel Handling Safety

Precautions for handling flammable fuel and preventing fires.

Starting and Operation Safety

Safety steps for starting, operating, and avoiding kickback.

Load and Equipment Safety

Caution against overloading and improper generator use.

Controls and Features

Generator Components Overview

Identification of key physical components on the generator unit.

Power Panel Controls and Outlets

Detailed description of the power panel's switches, meters, and receptacles.

Included Parts List

List of parts provided with the generator upon purchase.

Assembly and Initial Setup

Unpacking the Generator

Instructions for safely removing the generator from its shipping carton.

Spark Arrester Installation

Steps for attaching the spark arrester to the muffler assembly.

Engine Oil Filling Procedure

Correct procedure and precautions for adding engine oil before operation.

Fueling the Generator

Safe procedures and precautions for adding fuel to the generator's tank.

Generator Grounding Requirements

Importance and methods of properly grounding the generator for electrical safety.

Operation Guidelines

Generator Placement and Ventilation

Guidelines for selecting an appropriate operating location and ensuring ventilation.

Surge Protection for Electronics

Recommendations for protecting sensitive electronic equipment from voltage fluctuations.

Starting the Generator Engine

Step-by-step instructions for safely starting the generator engine.

Connecting Electrical Loads Safely

Procedures for connecting and managing electrical loads to the generator.

Stopping the Generator Engine

Correct procedures for safely shutting down the generator.

Generator Load Capacity Management

Guidance on calculating and avoiding overloading the generator's capacity.

Power Management Techniques

Strategies to prolong generator and device life by managing load addition.

Appliance Wattage Reference

A chart listing approximate wattage requirements for common appliances.

Maintenance Procedures

Engine Oil Change

Detailed steps for changing the generator's engine oil, including type and amount.

Spark Plug Maintenance

Instructions for inspecting, cleaning, gapping, and replacing the spark plug.

Air Filter Cleaning and Oiling

Procedure for cleaning, drying, and re-oiling the foam air filter element.

Spark Arrester Cleaning

Steps for cleaning carbon deposits from the spark arrester screen.

Exterior Cleaning and Debris Removal

General guidelines for cleaning the generator's exterior surfaces and engine parts.

Maintenance Schedule Overview

A schedule outlining recommended periodic maintenance tasks and intervals.

Generator General Care

Advice on keeping the generator clean and operating in a suitable environment.

Storage Procedures

Engine Preparation for Storage

Steps for preparing the engine for extended periods of non-use, including fuel and oil.

Generator Unit Storage

Guidelines for storing the generator unit in a safe and dry location.

Product Specifications

Engine and Generator Specs

Key specifications for the engine and generator, including wattage, voltage, and capacity.

Fuel and Oil Requirements

Details on the recommended fuel type and oil capacity for the generator.

Spark Plug and Valve Clearance

Specifications for spark plug types, gap, and valve clearance.

Generator Parts Diagram

A visual representation of the generator's components with numbering.

Detailed Parts List

A comprehensive list of all generator parts, their numbers, and quantities.

Detailed Parts List

Continuation of the comprehensive parts list for the generator.

Generator Wiring Diagram

An electrical schematic illustrating the generator's internal wiring connections.

Troubleshooting Common Problems

Generator Not Starting Issues

Solutions for common causes when the generator fails to start.

Rough Running and Shutdowns

Troubleshooting steps for rough operation and unexpected engine shutdowns.

Power Output and Overheating

Solutions for low power output and overheating problems.

AC Output and Breaker Issues

Troubleshooting for loss of AC output and repeated circuit breaker tripping.

Warranty Information

Warranty Registration and Qualifications

Requirements for registering and qualifying for the generator's warranty coverage.

Repair and Replacement Terms

Details on the warranty's repair/replacement process and responsibilities.

Warranty Exclusions and Limitations

Specific conditions, parts, and damages not covered by the warranty.

Contact and Service Information

Contact details for warranty service and technical support.

1-Year Limited Warranty Overview

Summary of the main 1-year limited warranty for the generator.

Emission Control System Warranty

Information on the EPA-mandated emission control system warranty for the engine.

Owners Warranty Responsibilities

Owner's obligations regarding maintenance and proper use to maintain warranty validity.

Emission Control System Warranty Provisions

Specific legal provisions and coverage details for the ECS warranty.

Interpretation of Emission-Related Parts Warranty

How warranty applies to emission parts based on maintenance schedules.

Covered Emission-Related Parts

List of specific parts considered emission-related under the warranty.

Obtaining Warranty Service Procedures

Detailed instructions on how to initiate and receive warranty service.

Notes

Champion 46514 Specifications

General IconGeneral
Model46514
Fuel TypeGasoline
Engine Type4-stroke OHV
Run Time at 50% Load9 hrs
Starting MethodRecoil
Starting SystemManual
AC Output120V
DC Output12V
Outlet Types12V DC

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