Champion R Series - User Manual

Questions and Answers

R
rbowenSep 23, 2025
Why Champion Air Compressor system does not alternate (Duplex units only)?
- A
  andrewwhiteSep 23, 2025
  If your Champion Air Compressor system does not alternate (duplex units only), it could be due to a tripped starter, loose wiring in the alternator, a defective alternator, or a defective motor. Reset the starter; if it trips repeatedly, have the electrical system inspected by an electrician. Check and tighten all wiring connections. Replace the alternator or motor, if needed.
W
william87Aug 25, 2025
What to do if Champion Air Compressor starter trips repeatedly?
- P
  Peter HuntAug 25, 2025
  If the starter on your Champion Air Compressor trips repeatedly, several factors could be responsible. Start by checking the pressure switch, as it may be improperly adjusted and need adjustment or replacement. A faulty check valve can also cause this issue, requiring cleaning or replacement. Ensure that the fuse size or magnetic starter coil is correctly rated. Low voltage could be a factor, so use a voltmeter to verify that the voltage matches the unit's specifications. In some cases, a defective motor may be the cause, necessitating replacement.
B
Brian WallaceAug 25, 2025
Why Champion Air Compressor runs hot?
- J
  Jonathan MurrayAug 26, 2025
  If your Champion Air Compressor is running hot, several factors could be the cause. Ensure the flywheel rotation is correct (counter-clockwise when viewed from the drive side). Defective compressor valves can also lead to overheating, requiring installation of a new valve plate assembly. A dirty air filter restricts airflow, so clean or replace it. Lastly, a dirty cylinder or intercooler can impede heat dissipation, so clean the cylinder fins and/or intercooler.
C
Cassandra BrownAug 26, 2025
What causes excessive oil consumption in Champion Air Compressor?
- V
  Vincent HornAug 27, 2025
  Excessive oil consumption in your Champion Air Compressor can stem from several issues: * A dirty air filter * Wrong oil viscosity * Oil leaks * Worn piston rings * Scored cylinder Clean or replace the air filter. Refill with proper viscosity oil. Tighten bolts and replace gaskets to address oil leaks. Replace worn piston rings or a scored cylinder.
J
Jordan JacksonAug 27, 2025
Why Champion Air Compressor tank pressure builds up slowly?
- G
  Garrett DavisAug 27, 2025
  Slow tank pressure buildup in your Champion Air Compressor can be attributed to a few common issues. Start by checking for air leaks and tighten any loose fittings. A dirty air filter can restrict airflow, so clean or replace it. Finally, defective compressor valves can impede pressure buildup, requiring the installation of new valves.
J
Joshua CarneySep 15, 2025
What causes Champion Air Compressor not to unload (Units with head unloaders)?
- K
  Kathleen RodriguezSep 15, 2025
  If your Champion Air Compressor fails to unload (for units with head unloaders), the issue might stem from a wrong pilot valve setting, a defective pilot valve, or a lack of air to the pilot valve. Try adjusting to the correct setting, replacing the pilot valve, or opening the ball valve to the pilot valve.
W
William ThompsonSep 12, 2025
What causes Champion Air Compressor tank pressure to build up quickly?
- J
  James MaddoxSep 13, 2025
  If the tank pressure in your Champion Air Compressor builds up too quickly, it's likely due to excessive water in the tank. Drain the tank to resolve this issue.
J
jmorrisonSep 14, 2025
What to do if Champion Air Compressor discharge pressure relief valve pops off while compressor is running?
- B
  Brenda SuttonSep 14, 2025
  If the discharge pressure relief valve on your Champion Air Compressor pops off while the compressor is running, it could be due to a wrong pressure switch setting or a defective ASME relief valve. Adjust to the correct setting or replace the valve.
G
Gloria MitchellSep 5, 2025
How to fix excessive belt wear on a Champion Compressor?
- D
  Daniel WalkerSep 5, 2025
  Excessive belt wear on your Champion Compressor can be caused by a pulley out of alignment or belts that are either too tight or too loose. Realign the motor pulley, and adjust the belt tension to resolve this issue.
L
Linda SmithSep 2, 2025
What to do if discharge pressure relief valve pops off while Champion R Series is running?
- V
  vsmithSep 2, 2025
  If the discharge pressure relief valve pops off while your Champion Compressor is running, it could be due to a wrong pressure switch setting, so adjust it to the correct setting. Another possibility is a defective ASME relief valve, in which case you should replace the valve.

Summary

Introduction to Champion Compressors

Standard Warranty Terms

Details Champion's warranty terms and conditions for compressor packages, including coverage periods and exclusions.

Safety and Operation Precautions

Explanation of Safety Instructions, Symbols, and Decals

Clarifies safety symbols, hazard warnings, and decals used in the manual and on the unit for safe operation.

Unit Hazard Decals

Lists and describes various hazard decals applied to the compressor unit for safety warnings.

Pump Hazard Decals

Lists and describes hazard decals specific to the compressor pump for operational safety.

Installation Guide

Grounding Instructions

Details the requirements for safely grounding the compressor unit and its electrical components.

Air Line Piping Recommendations

Offers recommendations for air line sizing and connection for optimal compressor performance.

Air Receiver Installation

Specific guidance on correctly installing the air receiver tank, including foundation and anchoring.

Compressor Operation Procedures

Simplex Unit Operation

Explains the operation of simplex compressor units controlled by a single pressure switch.

Duplex Unit Operation

Describes the operation of duplex units with lead/lag pressure switches and alternating systems.

Continuous Run Unit Operation

Details the operation of continuous run units utilizing pilot valves and head unloaders.

Initial Start Up - Electric Motor Units

Step-by-step guide for the initial startup procedure for electric motor-driven compressors.

Low Oil Shutdown Control

Troubleshooting and Servicing

Provides troubleshooting steps for issues related to the low oil shutdown control system.

Compressor Oil Specifications

Guide to Maintenance

Pressure Relief Valve Maintenance

Maintenance and operational details for the compressor's pressure relief valve.

Tank Drain Valve Operation

Instructions for operating and maintaining the tank drain valve for condensation removal.

Pressure Switch Function and Maintenance

Information on the pressure switch function, adjustment, and maintenance.

Pilot Valve Operation and Adjustment

Details on the pilot valve's function, adjustment, and maintenance for head unloading.

Compressor Valve Maintenance

Maintenance procedures for compressor valves to ensure optimal pumping performance.

Centrifugal Unloader and Release Valve Maintenance

Explains the operation and maintenance of the centrifugal unloader mechanism.

Check Valve Maintenance

Maintenance and troubleshooting for the check valve to prevent air backflow.

Interstage Pressure Relief Valve

Information on the interstage pressure relief valve's function and troubleshooting.

Compressor Lubrication

Guidance on filling and maintaining the compressor crankcase oil level.

Motor Lubrication

Recommendations for lubricating the electric motor bearings for longevity.

Torque Values for Components

A table listing torque specifications for various compressor components.

Setting Belt Tension

Step-by-step instructions for correctly setting the belt tension using a tension checker.

Belt Deflection Force Chart

A table providing belt deflection force values based on compressor model and specifications.

Maintenance Checklist

Daily Maintenance Tasks

Routine checks and tasks to be performed daily on the compressor unit.

Weekly Maintenance Tasks

Regular cleaning and inspection tasks recommended for weekly performance.

Every 90 Days or 500 Hours Maintenance

Scheduled maintenance tasks to be performed quarterly or after 500 operating hours.

Troubleshooting Chart

Maintenance Log

Summary

Introduction to Champion Compressors

Standard Warranty Terms

Details Champion's warranty terms and conditions for compressor packages, including coverage periods and exclusions.

Safety and Operation Precautions

Explanation of Safety Instructions, Symbols, and Decals

Clarifies safety symbols, hazard warnings, and decals used in the manual and on the unit for safe operation.

Unit Hazard Decals

Lists and describes various hazard decals applied to the compressor unit for safety warnings.

Pump Hazard Decals

Lists and describes hazard decals specific to the compressor pump for operational safety.

Installation Guide

Grounding Instructions

Details the requirements for safely grounding the compressor unit and its electrical components.

Air Line Piping Recommendations

Offers recommendations for air line sizing and connection for optimal compressor performance.

Air Receiver Installation

Specific guidance on correctly installing the air receiver tank, including foundation and anchoring.

Compressor Operation Procedures

Simplex Unit Operation

Explains the operation of simplex compressor units controlled by a single pressure switch.

Duplex Unit Operation

Describes the operation of duplex units with lead/lag pressure switches and alternating systems.

Continuous Run Unit Operation

Details the operation of continuous run units utilizing pilot valves and head unloaders.

Initial Start Up - Electric Motor Units

Step-by-step guide for the initial startup procedure for electric motor-driven compressors.

Low Oil Shutdown Control

Troubleshooting and Servicing

Provides troubleshooting steps for issues related to the low oil shutdown control system.

Compressor Oil Specifications

Guide to Maintenance

Pressure Relief Valve Maintenance

Maintenance and operational details for the compressor's pressure relief valve.

Tank Drain Valve Operation

Instructions for operating and maintaining the tank drain valve for condensation removal.

Pressure Switch Function and Maintenance

Information on the pressure switch function, adjustment, and maintenance.

Pilot Valve Operation and Adjustment

Details on the pilot valve's function, adjustment, and maintenance for head unloading.

Compressor Valve Maintenance

Maintenance procedures for compressor valves to ensure optimal pumping performance.

Centrifugal Unloader and Release Valve Maintenance

Explains the operation and maintenance of the centrifugal unloader mechanism.

Check Valve Maintenance

Maintenance and troubleshooting for the check valve to prevent air backflow.

Interstage Pressure Relief Valve

Information on the interstage pressure relief valve's function and troubleshooting.

Compressor Lubrication

Guidance on filling and maintaining the compressor crankcase oil level.

Motor Lubrication

Recommendations for lubricating the electric motor bearings for longevity.

Torque Values for Components

A table listing torque specifications for various compressor components.

Setting Belt Tension

Step-by-step instructions for correctly setting the belt tension using a tension checker.

Belt Deflection Force Chart

A table providing belt deflection force values based on compressor model and specifications.

Maintenance Checklist

Daily Maintenance Tasks

Routine checks and tasks to be performed daily on the compressor unit.

Weekly Maintenance Tasks

Regular cleaning and inspection tasks recommended for weekly performance.

Every 90 Days or 500 Hours Maintenance

Scheduled maintenance tasks to be performed quarterly or after 500 operating hours.

Troubleshooting Chart

Maintenance Log

Champion R Series Specifications

General

Brand	Champion
Model	R Series
Category	Compressor
Language	English

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32 pages

Champion R Series - User Manual

Table of Contents

Questions and Answers

Summary

Introduction to Champion Compressors

Standard Warranty Terms

Safety and Operation Precautions

Explanation of Safety Instructions, Symbols, and Decals

Unit Hazard Decals

Pump Hazard Decals

Installation Guide

Grounding Instructions

Air Line Piping Recommendations

Air Receiver Installation

Compressor Operation Procedures

Simplex Unit Operation

Duplex Unit Operation

Continuous Run Unit Operation

Initial Start Up - Electric Motor Units

Low Oil Shutdown Control

Troubleshooting and Servicing

Compressor Oil Specifications

Guide to Maintenance

Pressure Relief Valve Maintenance

Tank Drain Valve Operation

Pressure Switch Function and Maintenance

Pilot Valve Operation and Adjustment

Compressor Valve Maintenance

Centrifugal Unloader and Release Valve Maintenance

Check Valve Maintenance

Interstage Pressure Relief Valve

Compressor Lubrication

Motor Lubrication

Torque Values for Components

Setting Belt Tension

Belt Deflection Force Chart

Maintenance Checklist

Daily Maintenance Tasks

Weekly Maintenance Tasks

Every 90 Days or 500 Hours Maintenance

Troubleshooting Chart

Maintenance Log

Summary

Introduction to Champion Compressors

Standard Warranty Terms

Safety and Operation Precautions

Explanation of Safety Instructions, Symbols, and Decals

Unit Hazard Decals

Pump Hazard Decals

Installation Guide

Grounding Instructions

Air Line Piping Recommendations

Air Receiver Installation

Compressor Operation Procedures

Simplex Unit Operation

Duplex Unit Operation

Continuous Run Unit Operation

Initial Start Up - Electric Motor Units

Low Oil Shutdown Control

Troubleshooting and Servicing

Compressor Oil Specifications

Guide to Maintenance

Pressure Relief Valve Maintenance

Tank Drain Valve Operation

Pressure Switch Function and Maintenance

Pilot Valve Operation and Adjustment

Compressor Valve Maintenance

Centrifugal Unloader and Release Valve Maintenance

Check Valve Maintenance

Interstage Pressure Relief Valve

Compressor Lubrication

Motor Lubrication

Torque Values for Components

Setting Belt Tension

Belt Deflection Force Chart

Maintenance Checklist

Daily Maintenance Tasks

Weekly Maintenance Tasks

Every 90 Days or 500 Hours Maintenance

Troubleshooting Chart