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CHARGETRONIX TP-EVPD-160kW - User Manual

CHARGETRONIX TP-EVPD-160kW
21 pages
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Installation Manual
160 kW DC Charger
Product #TP-EVPD-160kW
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Summary

Critical Safety Information

Safety Symbol Definitions

Defines the meaning of DANGER, WARNING, and CAUTION symbols used in the manual.

Service Warning for Internal Components

Warns against servicing internal components due to high-voltage hazards.

Charging Cable Damage Safety

Instructs to shut off power and contact support if the charging cable is damaged.

Safety Instructions and High Voltage Equipment

High Voltage Equipment Safety

Emphasizes that only qualified electricians should work with high-voltage AC and DC systems.

Additional Cautionary Notes

Provides warnings about working with open doors and residual charge in components.

Installation Overview

Electrical Input Requirements

Details input voltage (480 VAC), full load amperage (215A), and breaker capacity (300A).

Charger Location and Clearances

Specifies required clearances for air circulation and maintenance access.

Concrete Base Requirements

Outlines requirements for the concrete base, including dimensions and gradient.

Mounting Pad Specifications

Details concrete mounting pad dimensions and height relative to finished grade for ADA compliance.

Barricade (Bollards) Installation

Recommends bollards for restricting vehicle approach to the charger.

Cable Installation Requirements

Specifies copper input cables and embedding them in ground ducts.

Grounding Requirements

Emphasizes reliable, dedicated grounding and connection to external ground.

Breaker Requirements

Requires a 3P+N breaker with suitable current capacity per NEC standards.

Miscellaneous Installation Notes

Warns against flammable materials and suggests canopies for harsh weather.

Outline Drawing and Dimensions

Charger Anatomy and Components

Key Components Identified

Identifies and labels various internal and external components of the charger.

Mechanical Installation

Concrete Pad Preparation

Details the construction of the concrete pad using 3,000-4,000 psi concrete and conduit placement.

Ground Rod Connection

Explains connecting the ground rod to the anchor bolts using acorn clamps.

Foundation Sizing and ADA Compliance

Advises on foundation sizing per jurisdiction and limits height to 6 inches for ADA compliance.

Alternative Anchor Installation

Describes using Hilti anchors for alternative installation methods.

Charger Installation Procedure

ADA Consideration for Installation

Highlights best practices for ADA compliance during charger installation.

Placing Charger on Mounting Pad

Provides step-by-step instructions for moving and positioning the charger on the mounting pad.

Base Fastener Installation

Installing Base Fasteners

Details installing 1/2" washers, lock washers, and nuts to Hilti specifications.

AC Input Power Wiring

Input Voltage Requirements

Specifies the input voltage as 480 VAC (3 Phase + Neutral + Earth), 60Hz, and 215 amps.

AC Input Termination Components

Identifies the AC input termination components: L1, L2, L3 phase lines, Neutral (N), and Protective Earth (PE).

How to Start a Charging Session

Start Charging with RFID Card

Step-by-step guide for initiating a charging session using an RFID card.

Start Charging with QR Code or Mobile App

Guide to starting a charging session by scanning a QR code or using a mobile application.

Start Charging with Credit Card

Instructions for authorizing a charging session using a credit card.

Charger Settings Configuration

Setting Parameters Overview

States that initial settings must be configured by authorized personnel.

Accessing the Settings Window

Provides steps to access the settings window, including touching the logo and entering a password.

Maintenance and Service Procedures

Maintenance Precautions

Advises waiting one minute after power-off before servicing internal components due to residual voltage.

Periodic Maintenance Items

Lists routine checks including input voltage, ground resistance, air filter, module lights, cables, and fans.

Visual Check Items

Recommends checking for abnormal sounds, odors, corrosion, and dust accumulation.

Replacement of Fixed-Life Components

Provides guidelines for replacing components like air filters before they reach their lifespan.

Troubleshooting Error Codes

Error Code List

Lists error flags, descriptions, and possible solutions for identified error conditions.

Fault Type Solutions

Provides solutions for common fault types like IP address issues, voltage anomalies, and connector failures.

Charger Screen Icons and Indicators

Network Connectivity Icons

Explains icons indicating server network connection status and internet connectivity.

Charger Working Condition Icon

Describes the icon indicating the charger's operational status and controller activity.

RFID Reader Status Icon

Explains the icon indicating the active or inactive status of the RFID card reader.

LED Indicator Status

Details the meaning of LED colors (RED/Orange, Green, White) for fault, charging, and available states.

Customer Responsibilities

Operational Responsibilities

Outlines customer duties including using protective devices, writing emergency plans, and ensuring maintenance space.

Warranty Voidance

Warns that unauthorized changes or modifications to the charger will void the ChargeTronix warranty.

Liability Disclaimer

States ChargeTronix is not liable for damages resulting from misuse, abuse, or unauthorized modifications.

Warranty Terms and Exclusions

Limited Warranty Coverage

Details the two-year limited warranty, covering defects in materials and workmanship.

Warranty Exclusions

Lists conditions that void the warranty, including wear and tear, misuse, accidents, and improper maintenance.

CHARGETRONIX TP-EVPD-160kW Specifications

General IconGeneral
Power Output160kW
Output Voltage200-1000VDC
Cooling SystemLiquid Cooling
IP RatingIP54
Efficiency95%
Protection FeaturesOvervoltage, Overcurrent, Short Circuit, Overheating
Communication InterfaceEthernet
Operating Temperature-30°C to 50°C
Charging StandardsCCS