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Dura-Cyl 120LP
CHART Dura-Cyl 120LP User Manual
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Part Number 10642912 Rev
. N
© 2017 Chart Inc.
Designed and Built by:
Chart Inc.
1300 Airport
Dr
.
Ball Ground, GA
30107 USA
(800) 400-4683
Product Manual
Liquid Cylinders
Dura-Cyl
®
Liquid Cylinders
120LP
, 160MP/HP
, 180LP/MP/HP
, 200LP/MP/HP
, 230LP/MP/HP
, 265MP/HP
Cryo-Cyl
®
80HP
Liquid Cylinders
2
Table of Contents
Default Chapter
3
Table of Contents
3
Revision Log
5
Preface
7
General
7
Product Highlights
7
Product Manual
7
Terms
8
Acronyms / Abbreviations
8
Safety
9
General
9
Safety Summary
9
Safety Bulletin
10
Oxygen Deficient Atmospheres
10
Oxygen Enriched Atmospheres
11
Nitrogen and Argon
11
Personal Protective Equipment (PPE)
11
Introduction
13
General
13
Cylinder Design
13
Cylinder Identification / Safety Devices
14
Safe Handling
14
Preferred Lifting Procedure
15
Preferred Handling Procedures
15
Alternate Procedures
15
Transporting Procedures
16
Responsibilities of Distributor and Fillers of Liquid Cylinders
16
Performance
17
Principle of Operation
18
Filling Procedures
18
Pressure Transfer
18
Pump Transfer
18
Gas Withdrawal
19
Liquid Withdrawal
20
Operations
21
Dura-Cyl LP Liquid Cylinders
21
Pressure Building (Option)
21
Filling Procedure
21
Operating Pressure
21
Liquid Withdrawal
22
Dura-Cyl MCR MP Liquid Cylinders
22
Filling Procedures
22
Operating Pressure
23
Gas Withdrawal
23
Dura-Cyl LCCM MP Liquid Cylinders
23
Filling Procedures
24
Operating Pressure
24
Gas Withdrawal
24
Service and Maintenance
24
Dura-Cyl MCR HP Liquid Cylinders
26
Filling Procedures
26
Operating Pressure
26
Liquid CO 2 Withdrawal
26
Gas Withdrawal
27
Service and Maintenance
27
Dura-Cyl LCCM HP Liquid Cylinders
27
Filling Procedures
27
Operating Pressure
28
Liquid CO 2 Withdrawal
28
Gas Withdrawal
28
Cryo-Cyl
30
80 HP Liquid Cylinders
30
Filling Procedures
30
Operating Pressure
30
Gas Withdrawal
30
Maintenance
33
General
33
O 2 Cleaning
33
Changing Service
33
Recommended Inner Vessel Purging
33
Fittings and Decals
34
Troubleshooting
34
Loss of Vacuum
35
Vented Evaporation Loss Test
35
Pressurized Evaporation Loss Test
35
Troubleshooting
36
Repairs
37
Reliquefying Solid CO
37
Changing the Service Pressure
37
Changing Operating Pressure
37
Installing the LCCM (Dura-Cyl Liquid Cylinder Only)
38
Portable Regulator Bench Setting
39
Level Gauge
41
Rebuilding the Operational Valves
43
Specifications
45
Plumbing Configurations and Parts Lists
49
LP Plumbing Configuration
49
LP Parts List
49
MCR Plumbing Configuration
50
MP MCR Parts List
51
HP MCR Parts List
51
LCCM Plumbing Configuration
52
MP LCCM Parts List
53
HP LCCM Parts List
53
Warranty
55
Chart Packaged Gas Products Warranty Policy
55
Appendix 1 - Troubleshooting Guides
57
Cutaway Explanation
57
Troubleshooting Flow Chart #1
58
Troubleshooting Flow Chart #2
60
Troubleshooting Flow Chart #3
62
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CHART Dura-Cyl 120LP Specifications
General
Brand
CHART
Model
Dura-Cyl 120LP
Category
Industrial Equipment
Language
English
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