Chesterton Connect - User Manual

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Summary

Install Sensor

NPT Thread Preparation

Apply thread sealant tape on the 1/4" NPT threads for proper installation.

Attach Connector and Status Indicators

M12 Connector Installation

Attach the M12 pin connector to the Chesterton Connect unit.

Understanding LED Status

Blue indicates connected, Green ready, and Red signals an alert.

Attach Unit and Download App

Unit Attachment

Attach the vibration and surface temperature measuring unit.

Mobile App Download

Download the Chesterton Connect mobile application from app stores.

Warnings and Cautions

Safety Precautions

Follow local laws for battery and magnet disposal; avoid crushing, heat, or fire.

Handling and Usage Guidelines

Handle with care, use ESD caps, avoid bending cables, and ensure fluid compatibility.

Support and Documentation

Read the User Guide before installation and contact support for assistance.

Summary

Install Sensor

NPT Thread Preparation

Apply thread sealant tape on the 1/4" NPT threads for proper installation.

Attach Connector and Status Indicators

M12 Connector Installation

Attach the M12 pin connector to the Chesterton Connect unit.

Understanding LED Status

Blue indicates connected, Green ready, and Red signals an alert.

Attach Unit and Download App

Unit Attachment

Attach the vibration and surface temperature measuring unit.

Mobile App Download

Download the Chesterton Connect mobile application from app stores.

Warnings and Cautions

Safety Precautions

Follow local laws for battery and magnet disposal; avoid crushing, heat, or fire.

Handling and Usage Guidelines

Handle with care, use ESD caps, avoid bending cables, and ensure fluid compatibility.

Support and Documentation

Read the User Guide before installation and contact support for assistance.

The Chesterton Connect is an equipment monitoring sensor designed to measure vibration, temperature, and pressure. It is a smart device that integrates with a mobile application for data visualization and alerts, aiming to provide global solutions and local service for equipment monitoring.

Function Description:

The Chesterton Connect system comprises a process sensor, a vibration and surface temperature measuring unit, and a mobile application. The process sensor is responsible for measuring pressure and temperature, while the main unit handles vibration and surface temperature measurements. The device is designed to be easily installed on various equipment, providing real-time data that can be accessed and analyzed through the Chesterton Connect mobile app. This allows users to monitor the health and performance of their machinery, identify potential issues early, and prevent costly downtime. The system provides visual feedback through LED indicators on the unit, signaling its connection status and alerts.

Important Technical Specifications:

Sensor Types: Vibration, temperature (surface and process), and pressure.
Pressure/Temperature Sensor Connection: 1/4" NPT threads for installation.
Connector Type: M12 pin connector for attaching the process sensor to the main unit.
Wireless Connectivity: Bluetooth® for communication with the mobile app, with a range of approximately 20 meters.
Power Source: Contains a replaceable lithium thionyl chloride battery.
Magnetic Attachment: The vibration and surface temperature measuring unit attaches via a strong neodymium magnet.
Operating Temperature Limits: Designed to operate within specified limits, with warnings against exposure to temperatures above 85°C (185°F).
Mobile App Compatibility: Available on both Android (Google Play) and iPhone (App Store).

Usage Features:

Easy Installation: The installation process is straightforward, involving applying thread sealant tape to the 1/4" NPT threads of the process sensor, installing the NPT plug, and then attaching the M12 pin connector to the main unit. The vibration and surface temperature measuring unit is then attached to the equipment using its magnetic base.
Mobile App Integration: The Chesterton Connect mobile app is central to the system's operation. Users can download it from Google Play or the App Store. The app allows for seamless connection to the device via Bluetooth®, enabling users to view data, receive alerts, and manage their monitoring activities.
Visual Status Indicators: The main unit features LED indicators that provide immediate visual feedback on its status:
- Blue: Indicates that the unit is connected.
- Green: Indicates that the unit is ready for connection.
- Red: Indicates an alert condition.
Remote Monitoring: With the mobile app, users can monitor their equipment from a distance, within the Bluetooth® range, providing flexibility and convenience.
Data-Driven Insights: By continuously monitoring key parameters like vibration, temperature, and pressure, the system helps users gain insights into equipment performance, enabling proactive maintenance and operational efficiency improvements.

Maintenance Features:

Replaceable Battery: The device is powered by a replaceable lithium thionyl chloride battery, ensuring continued operation. Users should follow local laws for proper treatment and disposal of the battery and its components.
User Guide Availability: A comprehensive Chesterton Connect User Guide is available online at awc-connect.co/f4r, which must be read before installation. This guide provides detailed information on installation, operation, troubleshooting, and maintenance.
Support Contact: For technical support, users can visit connect.support@chesterton.com or contact customer service via phone: Inside USA: 833-677-7343; International: +1 83 367 77343.
Safety Precautions: The manual emphasizes several safety warnings and cautions to ensure proper handling and longevity of the device:
- Avoid crushing, puncturing, or exposing the device to extreme temperatures to prevent fire or burns.
- Exercise caution when handling the strong neodymium magnet to avoid injuries.
- Disable the product if it is damaged or malfunctions.
- Do not insert anything into the pressure/temperature 1/4" NPT port.
- Handle the unit with supplied ESD protective caps until ready for installation.
- Ensure the product is used within its specified operating limits.
- Avoid bending the cable beyond its bend radius.
- Prevent the pressure/temperature sensor from contacting the magnet.
- Avoid dropping the magnet or the Chesterton Connect™ product, as this can affect its functionality.
- Adhere to all nearby PPE and equipment safety requirements during installation, troubleshooting, or removal.
- If using the Pressure/Temperature (P/T) sensor, confirm that the process fluid is compatible with the stainless-steel P/T sensor.

The Chesterton Connect is designed to be a robust and user-friendly solution for industrial equipment monitoring, providing critical data to support predictive maintenance strategies and optimize operational performance.

Chesterton Connect Specifications

General

Brand	Chesterton
Model	Connect
Category	Accessories
Language	English