Chicago Pneumatic ES 4000 STANDARD User Manual

02/04/2013
PM 2946 7002 09 Page 1 of 39
Controller Instruction
1 General information
ES 4000 STANDARD
Printed Matter Number : 2946 7002 09
Applicable to : MB compressors
Preliminary Operations: : –
Safety Instructions : General
Persons Required : 1
Special Tools : –
Consumables : –
2 Document Overview
This document describes the following:
1 General information............................................................................................................................................................ 1
2 Document Overview ........................................................................................................................................................... 1
3 General description ............................................................................................................................................................ 4
3.1 Introduction .................................................................................................................................................................. 4
3.2 Automatic control of the compressor ............................................................................................................................ 4
3.3 Protecting the compressor ........................................................................................................................................... 4
3.3.1 Shut-down ........................................................................................................................................................... 4
3.3.2 Shut-down warning .............................................................................................................................................. 5
3.4 Service warning............................................................................................................................................................ 5
3.5 Automatic restart after voltage failure ........................................................................................................................... 5
4 Detailed description of the control panel ............................................................................................................................ 6
5 Icons used .......................................................................................................................................................................... 7
5.1 Status icons ................................................................................................................................................................. 7
6 Main screen ....................................................................................................................................................................... 9
7 Shut-down warning .......................................................................................................................................................... 10
7.1 Description ................................................................................................................................................................. 10
7.2 Compressor element outlet temperature .................................................................................................................... 10
7.3 Dewpoint temperature ................................................................................................................................................ 11
8 Shut-down ........................................................................................................................................................................ 12
8.1 Description ................................................................................................................................................................. 12
8.2 Compressor element outlet temperature .................................................................................................................... 12
8.3 Motor overload ........................................................................................................................................................... 13
9 Service warning ............................................................................................................................................................... 14

Chicago Pneumatic ES 4000 STANDARD Specifications

General

Brand	Chicago Pneumatic
Model	ES 4000 STANDARD
Category	Controller
Language	English

Summary

1 General Information

3 General Description

3.1 Introduction

Overview of the controller's primary functions.

3.2 Automatic Compressor Control

Explains how the controller manages compressor operation based on pressure.

3.3 Compressor Protection

Details how the controller protects the compressor from various faults.

4 Control Panel Description

5 Icon Reference

5.1 Status Icons

Explains pictographs for compressor status and control modes.

6 Main Screen Display

7 Shut-down Warning

7.1 Warning Description

Explains the conditions that trigger shut-down warnings.

7.2 Element Outlet Temperature Warning

Details responding to high element outlet temperature warnings.

7.3 Dewpoint Temperature Warning

8 Shut-down Procedures

8.1 Shut-down Causes

Lists the conditions that cause the compressor to shut down.

8.2 Element Outlet Temperature Shut-down

Describes shut-down procedure for high element outlet temperature.

8.3 Motor Overload Shut-down

9 Service Warning

9.1 Service Warning Description

Explains when service warnings appear and how to check service timers.

10 Screen Navigation

10.1 Screen Navigation Description

Explains how to use scroll buttons to navigate screens.

10.2 Screen Overview

Provides an overview of different screen categories like digital inputs and parameters.

10.3 Menu Flow Diagram

11 Displaying Temperatures

12 Running Hours Display

13 Motor Starts Display

14 Module Hours Display

15 Loading Hours Display

16 Load Relay Actions

17 Service Timer Management

17.1 Calling Up Service Timer

Explains how to view the current service timer reading.

17.2 Resetting Service Timer

Details the process for resetting the service timer after maintenance.

18 Control Mode Selection

19 CAN Address Control

19.1 Accessing CAN Address

Describes how to access the CAN address control function.

19.2 Modifying Node ID and Channels

20 IP, Gateway, Subnetmask Settings

20.1 Accessing Network Settings

Details how to access IP, Gateway, and Subnetmask settings.

20.2 Modifying Network Settings

21 Pressure Band Settings

21.1 Viewing Pressure Bands

Explains how to view pressure band settings (loading and unloading pressures).

21.2 Modifying Pressure Bands

22 Pressure Band Selection

23 Service Timer Settings

24 Temperature Unit Setting

25 Pressure Unit Setting

26 Automatic Restart After Failure

27 Y-D or DOL Starting Selection

28 Load Delay Time Adjustment

29 Minimum Stop Time Adjustment

30 Password Protection Activation

31 Remote Pressure Sensing

32 Protection Settings

32.1 Available Protections

Lists the types of protection settings available for the controller.

32.2 Protection Settings Examples

Illustrates example protection settings for element outlet temperature.

32.3 Changing Protection Settings

Details how to change warning and shut-down levels for protections.

33 Test Screens

33.1 Display Test

Explains how to perform a display test to check all icons.

33.2 Safety Valve Test

Describes the safety valve test procedure, noting a code is required.

33.3 Production Test

Notes that the production test screen is for manufacturing use.

34 Programmable Settings

34.1 Unloading/Loading Pressures

Provides settings for unloading/loading pressures.

34.2 Fixed Speed Drive Parameters

Lists parameters for fixed speed drive settings.

34.3 Protection Settings Summary

Lists minimum, factory, and maximum settings for compressor protections.

34.4 Service Plan Overview

Explains the service timer function and maintenance warnings.

34.5 Terminology Glossary