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CHICAGO 4095 - User Manual

CHICAGO 4095
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RECIPROCATING SAW - 4.5 AMP
Model 04095
ASSEMBLY AND OPERATING INSTRUCTIONS
Manual Revised 02/05
Diagrams within this manual may not be drawn proportionally.
Due to continuing improvements, actual product may differ slightly from the product described herein.
Distributed exclusively by Harbor Freight Tools
®
.
3491 Mission Oaks Blvd., Camarillo, CA 93011
Visit our website at: http://www.harborfreight.com
Read this material before using this product.
Failure to do so can result in serious injury.
SAVE THIS MANUAL.
Copyright
©
2003 by Harbor Freight Tools
®
. All rights reserved. No portion of this
manual or any artwork contained herein may be reproduced in any shape or form
without the express written consent of Harbor Freight Tools.
For technical questions or replacement parts, please call 1-800-444-3353.
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Summary

Assembly and Operating Instructions

Save This Manual

Keep this manual for safety warnings, assembly, operating, and maintenance procedures.

Product Specifications

Specifications Table

Lists electrical requirements, speed, stroke, tilt, capacity, dimensions, and weight.

General Safety Rules

Work Area Safety

Keep work area clean, well-lit, and free of bystanders.

Electrical Safety Precautions

Use properly installed and grounded outlets.

Personal Safety

Maintain Alertness and Proper Dress

Stay alert, don't use under influence, wear proper clothing, contain long hair.

Prevent Accidental Starts and Mishaps

Ensure trigger is off, remove wrenches, maintain footing and balance.

Tool Use and Care

Essential Safety and Work Practices

Use safety equipment, secure workpiece, don't force tool, check operation.

Maintenance and Accessory Guidelines

Disconnect power before adjustments, store tools safely, maintain tools, use recommended accessories.

Service

Professional Service and Parts Requirements

Service by qualified personnel; use only identical replacement parts.

Specific Safety Rules

Safe Tool Handling and Environment

Hold by insulated grips, follow OSHA, maintain labels, use PPE, ensure safe workspace.

Operation and Pacemaker Safety

Maintain firm grip, prepare before starting, consult physician if pacemaker user.

Post-Operation and Storage Safety

Never lay tool down until stopped, never leave unattended when plugged in.

Blade and Workpiece Safety

Blade Inspection and Cutting Limits

Check saw blade for damage; do not cut material thicker than blade length or attempt curves.

Work Area Clearance and Wire Avoidance

Ensure sufficient space under workpiece; avoid cutting electrical wires.

Avoid Contact with Moving Parts

Never remove stuck material while tool is powered or plugged in.

Health and Chemical Precautions

Unplug Before Maintenance

Always unplug saw before performing any inspection, maintenance, or cleaning.

Chemical Exposure and Dust Mask Use

Be aware of chemicals in dust; use ventilation and dust masks.

Grounding

Grounding Requirements

Tools with three prong plugs must be connected to a properly grounded outlet.

Grounding Wire Connection

Grounding prong connects via green wire to tool's grounding system.

Proper Outlet Installation

Plug into an appropriate outlet installed and grounded per codes.

Double Insulated Tools

Double Insulation System

Tools marked 'Double Insulated' do not require grounding per OSHA standards.

Outlet Compatibility

Double insulated tools can be used in standard 120 volt outlets.

Extension Cords

Extension Cord Types and Gauge

Grounded tools need three-wire; double insulated can use two or three-wire cords. Use heavier gauge for longer distances.

Extension Cord Sizing

Smaller gauge number means greater capacity; check cord ratings for length and tools.

Extension Cord Guidelines

Outdoor Cord Marking and Condition

Ensure outdoor cords are marked 'W-A'/'W', properly wired, and protected.

Recommended Minimum Wire Gauge for Extension Cords

Wire Gauge Table

Table showing minimum wire gauge based on amperage and cord length.

Symbology

Common Symbols Explained

Explains symbols like Double Insulated, CSA, UL, Volts, Amperes, RPM.

Unpacking and Blade Installation

Inspect Tool Upon Arrival

Check tool for intactness and damage; contact for missing or broken parts.

Installing a Saw Blade

Instructions on selecting, loosening hex screw, sliding, and tightening blade.

Adjusting Depth of Cut

Shoe Plate Depth Adjustment

Loosen hex screws, slide shoe plate, retighten screws to adjust cut depth.

Operating Instructions

Trigger Lock Mechanism

How to engage and disengage the trigger lock for extended use.

Pre-Operation Checks

Ensure trigger is not locked ON before plugging in.

Variable Speed Setting

Adjust speed based on material; faster for softer, slower for harder materials.

Starting and Using the Saw

Hold firmly, squeeze trigger, place blade on material, press down gently.

Post-Operation and Safety

Stopping the Saw and Disconnecting Power

Release trigger to stop; disengage trigger lock if used, then unplug.

Inspection, Maintenance, and Cleaning

Pre-Use Inspection

Check for loose screws, misalignment, binding, damage, or abnormal noise.

Cleaning Procedures

Use a clean cloth or vacuum to remove dust and debris; do not use solvents.

Parts List

Component Identification

Lists all parts with their corresponding numbers and descriptions.

Assembly Diagram

Exploded View of Components

Diagram showing the assembly of all parts with reference numbers.

Limited 90 Day Warranty

Warranty Coverage and Exclusions

Covers defects in materials/workmanship for 90 days; excludes misuse, accidents, lack of maintenance.

Warranty Claim Procedure

Return product with proof of purchase and complaint explanation for repair or replacement.

CHICAGO 4095 Specifications

General IconGeneral
BrandCHICAGO
Model4095
CategorySaw
LanguageEnglish

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