Christ MAGNUM C5X00 User Manual (English)

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6501288-EN / 04

Commercial vehicle wash unit

MAGNUM

C5X00

Operation manual

Table of Contents5
Introduction8
About this Manual9
Definition9
Safety-Related Information10
Usage10
Structure of the Warnings10
Fundamental Safety Pointers11
Safety Devices13
Pointers for the Operator13
About this Product15
System Overview15
General15
Basic Version C5000 / C510015
Basic Version C5200 / C530016
Basic Version, Operation Terminal16
Function Description16
Wash Programs, Stationary Wash16
Wash Programs for Semi-Stationary Bus Wash (Only C5200 / C5300)19
Wash Course of Semi-Stationary Bus Wash20
Additional Programs20
Additional Programs, Basic Version20
Optional Additional Programs21
Technical Data22
Requirements on Site22
Climbing Aid22
Water Quality22
Wash Hall / Installations Room22
Basic Version23
Operation Terminal26
External Control Cabinet26
Transport and Storage27
Installation and Commissioning28
Basic Setting28
Water System28
Dosing Pumps28
Water Emptying28
Operation29
Safety Pointers29
General Pointers29
Commissioning29
Dosing Pumps30
Operation Devices31
Operation Panel32
Set / Test the Operation Panel33
Access the Menu for Operation Panel33
Adjust the Contrast34
Test the Card Reader34
Test the Bar-Code Scanner35
Set the Operator Code for the CPU Menu36
Set the Service Code to Access the CPU Menu36
Display the Software Version37
Open the Card Slot37
Wash38
Preparation and Positioning38
Selection and Start of the Wash and Additional Programs38
Program Selection with Operation Panel38
Manual Program Start40
Automatic Program Start40
Wash Program Interruption / Cancellation41
End of the Program42
Manual Operation42
Drive Unit43
Horizontal Brush44
Lateral Brushes44
Horizontal Beam / Support for Horizontal Nozzles45
Dosing Pumps46
Water Supply, Portal47
High-Pressure Portal47
Pre-Wash48
Osmosis Rinsing Equipment48
Active Foam Device49
Under-Chassis Wash50
Water Emptying50
Doors51
Error Memory52
Storm Protection53
Shut down54
General Pointers54
Dosing Pumps54
Shut down the Installation54
Software55
Manual Control55
Turn the Lateral / Horizontal Brushes Outwards / Inwards55
Direction Change56
Manual Control of the Horizontal Brush and the Drive Unit57
Wash Program Interruption / Cancellation58
Menu58
Access59
Menu Machine60
Menu Information60
Menu Counter Contents61
Door Control62
Menu Release HP Lances Time63
Menu Operation Terminal63
Menu Information64
Menu Program Selection64
9.2.3.2.1 Modify Operator Code65
Modify Time / Date66
Menu CIS-Magnum68
Menu UBT68
Menu Wash Cards69
Read Wash Cards69
Programme Wash Cards71
Programme Value Cards73
PC Visualisation and Evaluation Software74
Operation Terminal76
Wash Counts77
Operation Data Memory77
Configuration Settings79
Configurations79
Network Function80
E-Mail Function81
Program Recording82
Disturbance Removal84
Maintenance87
Safety Pointers87
Prepare the Installation87
Overview88
Check and Maintenance on Request89
Cleaning89
Clean the Installation, the Action Area and the Motion Rails89
Clean the Trimming89
Check the Detergent Level in the Containers and Refill if Necessary90
Deaerate the Dosing Pumps92
Carry out the First Oil Change93
Daily Check and Maintenance94
Check the Emergency-Stop Devices94
Check the High-Pressure Pump95
Check the Light Barriers96
Look for Foreign Objects in the Trimming97
Weekly Check and Maintenance97
Clean the Suction Filter97
Check the Hoses and Lines98
Monthly Check and Maintenance98
Check the Spray Quality of the Nozzles98
Check the Tilt Safety Device for Lose Screwing and Damage99
Check and Grease the Wire Ropes100
Quarterly Check and Maintenance100
Check the Guide Pulleys for Damage and Wearout100
Grease the Driving Device of the Brushes101
Clean and Check the Storage Tank102
Half-Yearly Check and Maintenance104
Check the Trimming for Wearout104
Carry out the Oil Change104
Have the Antisiphon Device Checked105
Check the Drive Unit105
Grease the Counter-Bearing of the Horizontal Brush106
Grease the JETSTREAM106
Grease the Knuckle Eyes107
Yearly Check and Maintenance109
Have the Antisiphon Device Maintained109
Check the Cables and Cable Connections109
Every 2 Years110
Have the Electric Installations and Equipment Checked110
Repair111
Customer Service111
Disassembly and Disposal112
Annexes113
Overview113
Table of Errors114
Confirmation, Knowledge of the Manual117
Confirmation, Check and Maintenance Work119

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Christ MAGNUM C5X00 Specifications

General

Brand	Christ
Model	MAGNUM C5X00
Category	Washer
Language	English

Christ MAGNUM C5X00 User Manual

Table of Contents

Christ MAGNUM C5X00 Specifications