Chrysler 75 H.P. - Installing Timing Ring Retainer and C-D Module; Removing Alternator Stator Module; Connection Lead Wires to C-D Module; Adjusting Timing Ring Retainer

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List of Effective Pages3
Index5
Introduction11
Engine Specifications13
Torque Specifications19
Special Items19
Standard Hardware19
Tune-Up - Three Cylinder Engines21
Mechanical21
Checking Compression/Lower Unit Grease21
Cylinder Head Bolt Torque21
Electrical22
Spark Plugs22
Points22
Removing Distributor/Distributor Cap22
Timing Engine23
Location Top Dead Center23
Establishing 36 Gr. before Top Dead Center23
Aligning Distributor Pulley Match Mark with Flywheel23
Measuring Belt Deflection Using 008 Thick Feeler Gauge24
Aligning 36 Gr. Mark on Flywheel with Timing Pointer24
Connecting Lids of Test Light24
Carburetor25
Adjusting Neutral Interlock Switch Cam (Distributor/Shift Arm)25
Synchronizing Throttle Shutters25
Towershaft Positioned against Neutral Stop Arm25
Adjusting Throttle Pick-Up26
Adjusting Carburetor26
Loosening Throttle Tie Bar Screw26
Adjusting Point of Throttle Opening26
Synchronizing Choke Shutters27
Closing Choke Shutters27
Breakerless Ignition29
Timing29
Locating Top Dead Center29
Establishing 32 Gr. BTDC29
Voltmeter30
Timing Light30
Adjusting Distributor Control Rod30
Tune-Up - Four Cylinders Engines33
Torquing Sequence33
Connecting Leads of Test Light37
Connection of Test Lead Wires37
Connection of Test Light Lead Wires38
Timing - Magnapower II Ignition System41
Locating TDC41
Adjusting Control Rod42
Carburetor - WB Type43
Removing/Installing Top Carburetor Complete (3 Cylinder Engines)43
Removing Middle Carburetor Complete (3 Cylinder Engines)43
Installing Middle Carburetor Complete (3 Cylinder Engines)44
Removing/Installing Bottom Carburetor Complete (3 Cylinder Engines)44
Disconnecting Throttle Link Assembly44
Removing/Installing Top Carburetor Complete (4 Cylinder Engines)45
Remove/Install Bottom Carburetor Complete (4 Cylinder Engines)45
Removing/Installing Throttle Shaft and Shutter46
Removing/Installing Choke Shaft and Shutter46
Removing/Installing Fuel Bowl and Gasket47
Removing/Insalling Mainfuel Jet47
Removing Float/Groove Pin47
Installing Float/Groove Pin48
Removing/Installing Inlet Needle and Seat48
Measuring Float Height48
Carburetor - TC Type49
Removing/Installing Top Carburetor Complete49
Removing/Installing Bottom Carburetor Complete49
Installing Shutter50
Alternator53
Flywheel Key/Lapping Flywheel53
Removing Flywheel53
Flywheel Puller53
Installing Flywheel54
Removing/Installing Stator54
Electrical Components - Delta System55
Removing/Installing Choke Solenoid55
Removing/Installing Starter Relay55
Removing Interlock Switch55
Installing Interlock Switch56
Removing/Installing Rectifier (Silicone Bridge and Selenium)56
Rectifier with Wires Connected56
Selenium Type Rectifier56
Installing Rectifier (Selenium)57
Removing/Installing Trip Regulator57
Removing/Installing Circuit Breaker58
Removing/Installing Terminal Block58
Removing C-D Unit58
Connecting Lead Wires to Terminal Block58
Installing C-D Unit59
Removing/Installing Ignition Coil59
Removing Wiring Harness59
Installing Wiring Harness60
Removing/Installing Ignition Switch60
Connections of Lead Wire to Switch60
Electrical Components - Motorola System61
Starter Relay61
Removing Leads from Starter Relay61
Removing/Installing Regulator - Rectifier62
Location of Interlock Switch62
Removing/Installing C-D Unit (404301-1,404301)63
Removing/Installing C-D Unit (404301-2)64
Removing C-D Unit Ignition Coil64
Removing Lead from Distributor64
Installing C-D Unit Ignition Coil65
Connecting C-D Leads to Terminal Block65
Connecting Circuit Breaker Leads69
Removing/Installing Thermoswitch70
Removing Timing Ring Retainer and C-D Module70
Removing/Wiring Ignition Coils70
Installing Timing Ring Retainer and C-D Module71
Removing Alternator Stator Module71
Connection Lead Wires to C-D Module71
Adjusting Timing Ring Retainer71
Installing Alternator Stator Module72
Removing Capacitor Module72
Checking Timing Ring Friction72
Connecting Leads to Alternator Stator Module72
Installing Capacitor Module73
Removing/Installing Regulator-Rectifier Module73
Connecting Capacitor Leads to C-D Module73
Removing/Installing Trigger Module74
Removing Timing Ring74
Removing Trigger Assembly74
Connecting Leads to Trigger Modules74
Installing Timing Ring75
Removing/Installing Wiring Harness75
Removing Spark Control Link from Timing Ring Arm75
Routing/Position of Wiring Harness76
Removing/Installing Starter Motor Assembly (Type A/B)77
Removing Retaining Ring77
Installing Starter Motor Assembly (Type B)78
Removing/Installing Head Assembly (Commutator End)78
Removing Frame and Field Assembly78
Installing Frame and Field Assembly79
Removing Armature Brush Terminal Assembly79
Installing Brush Plate79
Retaining Brush in Holder79
Removing/Installing Armature and Head Assembly (Drive End)80
Installing Armature80
Removing/Installing Breaker Point Set81
Removing/Installing Distributor Belt81
Removing/Installing Distributor Cap Assembly81
Installing Lead Wires through Seal81
Removing/Installing Distributor Pulley and Shaft82
Checking Lead Wire Continuity82
3/4-Cylinder Engines82
Removing/Installing Distributor Bracket83
Measuring Clearance between Housing and Bracket83
Removing/Installing Distributor Housing84
Removing Terminal Screw Post84
Removing Distributor Control Rod Link Assembly84
Distributor (Breakless)85
Removing Preamplifier86
Location of Leads86
Removing Distributor Shaft86
Installing Preamplifier87
Removing Distributor Bracket87
Removing Preamplifier Leads87
Fuel System89
Removing/Installing Sediment Bowl and Screen89
Removing Fuel Pump Body, Gasket and Diaphragm89
Types of Fuel Pumps89
Installing Fuel Pump Body, Gasket and Diaphragm90
Removing/Installing Fuel Pump Valve90
Removing Fuel Pump Cover90
Installing Fuel Pump Cover91
Removing/Installing Pump Cover and Diaphragm91
Removing Fuel Pump Body91
Installing Fuel Pump Body92
Removing/Installing Prime Bulb92
Removing Puddle Drain Assembly92
Position of Valves in Pump Body92
Installing Puddle Drain Assembly93
Proper Installation of Check Valve93
Grar Housing95
Removing/Installing Lower Unit95
Removing/Installing Water Pump95
Installing Driveshaft Seal95
Removing/Installing Shift Rod (Lower)96
Removing Gear Housing (Upper Assembly)96
Centering Water Pump Body96
Removing Shift Rod Seal96
Installing Gear Housing (Upper Assembly)97
Removing Driveshaft97
Removing/Intsalling Bevel Pinion98
Areas to Have Sealant98
Tightening Retaining Nut98
Removing/Installing Driveshaft and Bearing99
Seating Gear Housing Bearings99
Pressing Bearing off Driveshaft99
Installing Driveshaft Bearing99
Setting Proper Bevel Pinion/Bevel Gear (Rear Clearance)100
Checking Gauge100
Tightening Spacer Screws101
Checking Tightness of Indicator Holder101
Removing Propeller Shaft Bearing Cage Assembly102
Removing Bearing Cup102
Installing Seal Remover102
Installing Propeller Shaft Bearing Cage Assembly103
Removing Yoke, Clutch and Shift Pin103
Pressing out Seal103
Installing Bearing Cup103
Installing Yoke, Clutch and Shift Pin104
Removing104
Installing Propeller Shaft Assembly104
Removing Bevel Gear and Bearings104
Removing/Installing Bevel Gear - Front and Bearing Cup105
Installing Propeller Shaft Bearing105
Removing/Installing Bearing Cup105
Checking Propeller Shaft End Float106
Removing/Installing Fhift Arm106
Removing/Installing Gear Housing (Lower/Lower Complete)107
Removing/Installing Exhaust Snout107
Removing/Installing Gear Housing Complete109
Removing/Installing Driveshaft Spline Seal109
Location of Shift Rod Pin109
Proprller Order of Assembly109
Removing/Installing Gear Housing Cover111
Removing Driveshaft and Gear Shift Rod Seals111
Location of "O" Ring Seals111
Installing Driveshaft and Gear Shift Rod Seals112
Removing/Installing Gear Shift Rod Lower112
Removing Anticorrosion Anode112
Iunstalling Anticorrosion Anode113
Removing/Installing Shaft Bearing Spool113
Installing Puller113
Removing/Installing Bevel Gear Rear and Bearing Cage114
Removing/Installing Propeller Shaft115
Bevel Gear Rear Assembly115
Removing Clutch115
Removing/Installing Bevel Gear Front116
Removing/Installing Shift Arm116
Removing Bevel Pinion Nut116
Removing Shims116
Removing/Installing Gear Shift Rod Coupling117
Removing/Installing Gear Housing117
Order of Shimming117
Installing Master Shim117
Torquing Pinion Nut118
Position of Plug and Cradle118
Reverse Gear Assembly119
Installing Reverse Gear Assembly on Prop Shaft119
Installing Prop Shaft Assembly119
Installing Spool120
Installing Dial Indicator Post120
Position of Dial Indicator120
Pressure Testing Gear Housing121
Seating Forward Bearing121
Checking End Float121
Removing/Installong Leg Cover (Rear)123
Removing/Installing Water Line (Upper)123
Removing/Installing Motor Leg Assembly123
Removing/Installing Support Plate124
Engine Cover Latch Assembly124
Removing/Installing Motor Leg Cover (Front)Removing/Installing Reverse Lock and Spring125
Removing Hex Stop Nut125
Driving out Spring Pin125
Removing/Installing Clamp Screw and Handle126
Removing/Installing Clamp Screw126
Removing/Installing Stern Bracket (Port)126
Removing Stern Bracket - Starboard and Pivot Bolt126
Installing Stern Bracket - Starboard and Pivot Bolt127
Removing/Installing Steering Tube127
Removing Swivel Bracket Assembly and Kingpin127
Installing Swivel Bracket Assembly and Kingpin128
Driving out Kingpin128
Removing/Installing Leg Cover (Rear)129
Removing/Installing Motor Leg Cover (Front)130
Removing/Installing Reverse Lock and Spring131
Removing Shock Absorber131
Installing Shock Absorber132
Repositioning Retaining Ring132
Removing/Installing Stern Bracket - Starboard and Pivot Bolt133
Clamp Screw Assembly133
Removing/Installing Swivel Bracket Assembly and Kingpin134
Installing Steering Tube134
Removing/Installing Cylinder Head Assembly137
Removing/Installing Exhaust Port Cover, Plate and Gaskets137
Removing/Installing N1 Cylinder Transfer Port Cover and Gasket137
Removing N2 Cylinder Transfer Port Cover and Gasket137
Installing N2 Cylinder Transfer Port Cover and Gasket138
Removing/Installing N3 Cylinder Transfer Port Cover and Gasket138
Removing/Installing Cylinder Drain Cover and Gasket138
Removing Carburetor Adapter Flange and Reed Plate Assemblies138
Installing Carburetor Adapter Flange and Reed Plate Assemblies139
Removing/Installing Reed Plate Reeds139
Carburetor Adapter Flange Screws139
Removing/Installing Crankshaft Bearing Cage Assembly140
Removing/Installing Towershaft140
Removing/Installing By-Pass Cover, Valve and Spring140
Removing/Installing Powerhead141
Water By-Pass Components141
Removing/Installing Short Block142
Removing Crankshaft Assembly142
Driving out Dowel Pins143
Prying Crankcase Cover143
Removing Rod Cap Screws143
Removing Main Bearings143
Installing Crankshaft Assembly144
Prying Seal out of Bearing144
Crank Pin Needle Bearing Cage144
Match Marks on Connecting Rod144
Removing Piston Assembly145
Crankcase Bolt Locations145
Removing Piston Rings145
Installing Piston Assembly146
Pressing out Piston Pin146
Piston with Components and Tools146
Removing/Installing Cylinder Assembly147
Bevel on Piston Ring147
Powerhead - 4 Cylinder Engines149
Location of Cylinder Head Cover Screws150
Areas Requiring Sealant150
Removing/Installing N4 Cylinder Transfer Port Cover and Gasket151
Removing Upper Cylinder Drain Cover and Gasket151
Installing Upper Cylinder Drain Cover and Gasket152
Removing/Installing Lower Cylinder Drain Cover and Gasket152
Removing/Installing Top Carburetor Adapter Flange and Reed Plate Assemblies152
Removing Bottom Carburetor Adapter Flange and Reed Plate Assemblies152
Disconnecting Towershaft from Control Rod End155
Grouping Parts159

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Chrysler 75 H.P. - Installing Timing Ring Retainer and C-D Module; Removing Alternator Stator Module; Connection Lead Wires to C-D Module; Adjusting Timing Ring Retainer

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