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CK WORLDWIDE MT200-AC/DC User Manual

CK WORLDWIDE MT200-AC/DC
40 pages
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Please read and
understand this
instruction manual
carefully before
operating this
equipment.
MT200-AC/DCMT200-AC/DC
THE STANDARD
IN TIG WELDING
WELDING MACHINE OWNER’S MANUAL
FORM MT200-OM
CSA E60974-1
www.CKWORLDWIDE.com
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CK WORLDWIDE MT200-AC/DC Specifications

General IconGeneral
Input Frequency50/60 Hz
Welding ProcessTIG, Stick
Output Current Range5-200 A
Duty Cycle60% at 200A
TIG Lift StartYes
Stick Welding CapabilityYes
High Frequency StartNo

Summary

Safety

Machine Operation Safety

Guidelines for safe operation and preventing damage to the machine during use.

Electric Shock Safety

Warnings and precautions regarding the dangers of electrical shock from the welding equipment.

Fumes and Gases Safety

Information on the dangers of welding fumes and gases and necessary protective measures.

Arc Rays Safety

Details the risks associated with arc rays and protective gear requirements for eyes and skin.

Fire Hazards

Identifies fire risks associated with welding and precautions to prevent fires.

Gas Cylinder Safety

Outlines safe handling procedures for gas cylinders to prevent explosions.

Gas Build Up Safety

Discusses hazards related to gas accumulation and suffocation risks.

Hot Parts Safety

Alerts users to the danger of touching hot components after welding operations.

Machine Overview

General Description

Provides a comprehensive overview of the MT200-AC/DC welding machine's features and capabilities.

Specifications

Caution and Maintenance

Safety Tips

Provides essential safety advice and precautions for operating the equipment.

Troubleshooting

Offers guidance for diagnosing and resolving common issues with the welding equipment.

Installation and Operation

DC TIG Welding Setup

DC TIG Welding Operation

DC TIG Welding Principles

DC TIG Welding Fundamentals

Explains the basic principles and process of DC TIG welding.

Pulse TIG Welding

DC Pulse TIG Welding

Details how DC pulse TIG welding works and its benefits for thin materials.

Pulse DC TIG Welding Setup

AC TIG Welding Setup

AC TIG Welding Operation

AC TIG Welding Overview

Pulse AC TIG Welding Setup

SMAW (Stick) Welding Setup

SMAW (Stick) Welding Operation

Stick Welding Fundamentals

Tungsten Preparation for AC/DC

Tungsten Electrode Handling Safety Precautions

Critical safety guidelines for handling and grinding tungsten electrodes.

SMAW (Stick) Troubleshooting

TIG Welding Troubleshooting Guide

Troubleshooting: Tungsten Burning Quickly

Addresses issues causing rapid tungsten electrode consumption.

Troubleshooting: Tungsten Contamination

Explains causes and remedies for tungsten contamination.

Troubleshooting: Weld Porosity

Discusses porosity and poor weld appearance due to gas or contamination.

Troubleshooting: Unstable DC Arc

Troubleshoots unstable arcs during DC TIG welding.

Troubleshooting: Unstable AC Arc

Troubleshoots unstable arcs during AC TIG welding.

Troubleshooting: HF Present, No Power

Diagnoses issues when HF is active but no welding power is present.

Troubleshooting: DC Arc Wandering

Addresses arc wandering during DC TIG welding operations.

Troubleshooting: AC Arc Wandering

Addresses arc wandering during AC TIG welding operations.

Troubleshooting: DC Arc Start Issues

Guides on resolving issues when the DC welding arc is difficult to start.

Troubleshooting: AC Arc Start Issues

Guides on resolving issues when the AC welding arc is difficult to start.

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