Clam POLAR TRAILER HD MAX

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Part Number: 115261

Load Capacity: 1800 lbs.

Load Size: 27 Cubic Feet

Dimensions: L92x W57 x H39

Overall Weight: 200 lbs.

Tires: 20 x 8.00-8

Instruction P/N 106378

Please contact customer service directly at the E-mail or phone number listed below for any

quality issues. ONCE USED THIS PRODUCT CANNOT BE RETURNED TO STORE.

** Warranty cannot be honored without an original, dated receipt **

IMPORTANT-PLEASE READ:

CLAM OUTDOORS INC. warrants to the original retail purchaser its product be free from manufacturers defects for (5)

years from the date of the original purchase. Clam Outdoors Inc will replace or repair any part found defective within the

(5) year time limit. All parts must be returned to Clam Outdoors Inc. Before returning any parts, you must first call or write

and acquire a return authorization. All returns must be returned postage-prepaid and include the original cash register

receipt (date and purchase price).

To submit a warranty claim request, please use one of the following methods:

▪ Customer Service Hrs: 9am to 4pm, Monday – Friday Central Standard Time

▪ Clam Corporation

Attn: Customer Service – Warranty Department

12135 Brockton

Lane

Rogers, MN 55369

▪ Phone: 763-231-4120

▪ Fax: 763-231-4121

▪ Email: customerservice@clamcorp.com

▪ Website: Polartrailer.com

The warranty does not apply to any Polar Trailer which has been subjected to an accident, improper installation,

modification, adjustment, repair, misuse, misapplication, neglect, including but not limited to improper maintenance, or

use of unauthorized parts or attachments.

LIMITATION

LIABILITY

It is expressly understood that Clam Outdoors Inc. liability for its products, whether due to breach of warranty, negligence,

strict liability, or otherwise, is limited to the repair of the product as stated above. Clam Outdoor Inc. is not liable for any

injury, loss, damage, or expense, whether direct or consequential, including but not limited to loss of use, income, profit,

or damage to material arising in connection with the sale, installation, use of, inability to use, or the repair or replacement

of Clam Outdoor Inc. products. Clam Outdoor Inc. reserves the right to make alterations or modifications in its products

at any time, which in its opinion, may improve the performance and efficiency of the product. It shall not be obligated to

make such alterations or

modifications

to products already in service.

MODEL 10535

WARRANTY INFORMATION

HD MAX

Other manuals for Clam POLAR TRAILER HD MAX

Manual20 pages

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Summary

Warnings and Safety

Transporting Loads Safely

Guidelines for safe transport of loads, including stopping distance, load limits, and slope operation.

Protect Bystanders

Instructions to keep bystanders clear of the towed attachment during operation.

Keep Riders off Towed Attachment

Prohibits riders on the towed attachment due to injury risks and obstructed views.

Assembly Instructions

Step 1: Frame Assembly

Assemble frame components using specified fasteners and tighten securely.

Step 2: Frame to Axle

Assemble frame components to axle assembly using specified fasteners securely.

Step 3: Frame to Axle Assembly

Install frame assembly from Step 1 to axle assembly from Step 2, tightening fasteners.

Step 4: Bottom Rear Installation

Loosely install the bottom rear of the base to the frame assembly.

Step 5: Side of Base Installation

Loosely install the side of the base to the frame assembly on both sides.

Step 6: Top Base Installation

Loosely install top base and rear components to the frame assembly.

Step 7: Bottom Installation & Tightening

Loosely install the bottom of the base, then securely tighten all fasteners.

Step 8: Tube and Tongue Installation

Install tube and tongue assembly to axle assembly, ensuring free movement.

Step 9: Wheel Installation

Install wheels to axle shafts, ensuring lynch pins are locked.

Step 10: Tailgate Installation

Install tailgate into brackets and secure with lynch pins.

Trailer Operations

Latch Operation

Instructions on how to unlock and lock the trailer latch mechanism.

Dump Operation

Procedure for releasing the trailer box using the foot pedal.

The Polar Trailer HD MAX Model 10535 is a robust and versatile utility trailer designed for lawn care and home applications, specifically for off-road use. It is engineered to assist with transporting various loads safely and efficiently, making it a valuable tool for property maintenance and outdoor tasks.

Function Description

The primary function of the Polar Trailer HD MAX is to transport loads up to 1800 lbs. It features a durable construction, including a base frame, axle, and tailgate, all designed to withstand the rigors of off-road environments. The trailer is equipped with 20 x 8.00-8 wheels, providing stability and maneuverability over uneven terrain. Its design allows for easy loading and unloading of materials, making it suitable for hauling soil, mulch, tools, and other heavy items around a property. The trailer also incorporates a dump operation feature, enabling users to efficiently unload its contents by pushing down on a foot pedal to release the trailer box. This mechanism simplifies the process of distributing materials, reducing manual effort. Additionally, the tailgate is designed to be opened and positioned on top of the base, facilitating the dumping process and ensuring that materials are discharged smoothly.

Usage Features

The Polar Trailer HD MAX is designed with several features to enhance its usability and safety during operation.

Assembly: The assembly process is designed to be manageable, with instructions suggesting the use of a drop of oil on all nuts to ease the process and recommending the aid of another person for assembly. This indicates a focus on user convenience during initial setup.
Load Transport: When transporting loads, users are advised to travel slowly and allow extra time and distance to stop, especially since stopping distance increases with speed and weight of the towed load. The total towed weight must not exceed the limits specified in the towing vehicle operator's manual. For operation on slopes, it is crucial to reduce towed weight to prevent loss of traction and control.
Hitching: The trailer is designed to be towed only with machines that have an approved hitch. Users should only attach towed equipment at the approved hitch point and follow the manufacturer's recommendations for weight limits.
Maneuverability: Operators are cautioned against turning sharply and advised to use additional caution when turning or operating under adverse surface conditions. Care should also be exercised when reversing. The trailer should not be shifted to neutral and allowed to coast downhill.
Tailgate Operation: The tailgate can be easily installed and secured with lynch pins. For dumping, the tailgate must be opened and positioned on top of the base. A locking pin ensures the tailgate remains in position during transport.
Latching Mechanism: The trailer features a latch operation where a pull bar is moved upward to unlock and lock the trailer box, providing secure transport and easy access to contents.
Safety Warnings: Several safety warnings are integrated into the usage instructions. These include:
- The trailer is intended for lawn care and home applications and off-road use only.
- It should not be towed behind a vehicle on a highway or in any high-speed application.
- The maximum tow speed is 10 MPH.
- Children or others should never be allowed in or on towed equipment.
- Bystanders should be kept away when operating the attachment.
- Before backing the machine and attachment, operators should look carefully behind for bystanders.
- Riders should be kept off the towed attachment, as they are subject to injury and can obstruct the operator's view.
- During the dump operation, users must keep clear of the rotating box area to avoid injury.
Fastener Management: The assembly instructions emphasize the importance of loosely installing fasteners initially and then securely tightening them at a specific point (Step 7), ensuring proper alignment and structural integrity. However, for the tube and tongue assembly, it's crucial not to overtighten, as these components must move freely.
Accessory Compatibility: The manual highlights the availability of additional accessories, such as a tool rack (Part# 110517) and a tool organizer (Part# 110518), which can be purchased separately to enhance the trailer's functionality and storage capabilities.

Maintenance Features

Proper maintenance is essential to ensure the longevity and safe operation of the Polar Trailer HD MAX.

Warranty: The product comes with a 5-year warranty from the date of original purchase, covering manufacturer's defects. Clam Outdoors Inc. will replace or repair any defective part within this period. To claim warranty, customers must first call or write to acquire a return authorization, and all returns must be postage-prepaid and include the original cash register receipt. The warranty does not cover damage resulting from accidents, improper installation, modification, adjustment, repair, misuse, misapplication, neglect, or use of unauthorized parts.
Greasing Axle Shafts: A critical maintenance task is to grease the axle shafts annually. This helps ensure smooth wheel rotation and prevents wear and tear on the axle components.
Lynch Pin Security: The lynch pin (101823) for the wheels must be locked in position as shown before moving the trailer. This is a crucial safety check to prevent wheels from detaching during operation. Similarly, the locking pin (101314) for the tailgate must be locked to keep the tailgate in position.
Fastener Checks: While not explicitly stated as a regular maintenance item, the emphasis on securely tightening fasteners during assembly implies that periodic checks of all fasteners for tightness would be a good practice to maintain the trailer's structural integrity.
General Care: The limitation of liability statement from Clam Outdoors Inc. underscores the importance of proper maintenance and use, as the company is not liable for injuries or damages arising from improper use or neglect. This encourages users to adhere to all operational and maintenance guidelines provided.

In summary, the Polar Trailer HD MAX is a purpose-built utility trailer designed for off-road use in lawn care and home applications. Its robust construction, user-friendly assembly, and thoughtful safety features make it an effective tool for transporting heavy loads. Adherence to the provided usage and maintenance guidelines is crucial for ensuring safe operation and maximizing the lifespan of the trailer.