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Clark C500 Y155 - User Manual

Clark C500 Y155
48 pages
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Operator's
Instruction
Manual
C500(Y)
110
thru
150
CLflRK
Book
No.
2385911
OI-402
1st
REV
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Summary

Safety

Qualified Personnel Operation

Only physically qualified and trained personnel should operate the truck.

Basic Operation Rules

Familiarize yourself with basic operation rules for safety.

Learn Truck Operation and Safety Devices

Understand truck operation, safety devices, and attachments.

Recommended Safety Attire

Wear safety glasses, shoes, and suitable clothing; avoid loose-fitting items.

Wet or Greasy Hands;Shoes Warning

Never operate a lift truck with wet or greasy hands or shoes.

Pre-Operation Checks

Test horn, brakes, steering, controls before operating.

Look Around Before Moving

Always look all around the truck before moving in any direction.

Designated Routes and Traffic

Operate in designated routes and keep aisles clear; one-way traffic recommended.

Alertness to Pedestrians and Obstacles

Be alert for pedestrians, other trucks, or obstacles.

Horn Usage

Sound horn at corners, exits, entrances, and when approaching people.

Obey Traffic Rules and Signs

Obey all posted traffic rules and warning signs.

Awareness of Rear-End Swing

Be aware of rear-end swing to prevent damage to material.

Fork Tip Awareness

Be aware of fork tip position when truck is in motion.

Secure Load Chocking

Ensure loaded/unloaded vehicles are chocked to prevent accidental roll.

No Stunt Riding or Horseplay

Never allow stunt riding or horseplay while operating a forklift.

No Pushing or Towing

Never use the truck to push or tow another, or allow it to be pushed or towed.

No Unauthorized Passengers

Never carry unauthorized passengers; they distract and can fall off.

Know Truck Capacity

Know truck capacity and attachments; never exceed it.

Inspect Loads for Stability

Inspect all loads for overload and balance; do not move questionable loads.

Stable Load Stacking

Ensure loads are well-stacked and evenly positioned; never lift with one fork.

Check Overhead Clearance

Before lifting, check for adequate unobstructed overhead clearance.

Lowering;Stopping Loads

Use lift control lever for controlled lowering and stopping.

Forklift Overturn Prevention

Slow down for turns, ramps, bumps, wet/slippery surfaces; be careful on soft/uneven surfaces.

Operator Compartment Safety

Remain seated, keep body parts within compartment; never reach into upright.

Observe Load Limits and Clearances

Know and observe overhead clearances and floor load limits.

Refueling Procedures

Refuel in designated areas only; stop engine, no smoking, clean spills.

No Smoking Areas

Never smoke in areas where batteries are charging or flammable materials are used/stored.

Parking Procedures

Park in designated areas, lower forks, tilt upright forward, set brake, remove key.

Double-Tiered Load Warning

Don't handle double-tiered loads; they are unstable and difficult to control.

Personnel Lifting Prohibition

Lift trucks are not personnel elevators; use safety platform if necessary.

Report Faulty Performance

Report any faulty truck performance to supervisor; do not make repairs yourself.

Scheduled Maintenance

Follow scheduled maintenance and lubrication program; repairs by trained personnel only.

Operator Responsibility

Your safety and others' depends on you; keep mind on safe operation.

Operators Compartment & Controls (Gas)

Operators Compartment & Controls (Diesel)

Lift Control Lever

Lever to control the lifting of forks.

Tilt Control Lever

Lever to control the tilting of the upright.

Left Foot Inching and Brake Pedal

Dual-purpose pedal for inching and braking.

Before Operation

Complete Operators Daily Checklist

Each operator must complete a daily checklist and give it to the designated authority.

Walk-Around Visual Inspection

Check truck for damage and leaks; note all findings on the checklist.

Engine Oil Level Maintenance

Maintain oil level between 'add' and 'full' marks; do not overfill.

Check Radiator Coolant Level

Check radiator coolant level with engine off and cold; replace cap.

Service Brake Pedal Test

Test service brake pedal for firmness; report spongy or fading brakes.

Ignition Switch Operation

Insert key, turn to 'start', release to 'run' when engine starts.

Engine Oil Pressure Gauge Check

Check engine oil pressure gauge; shut down if below 5 P.S.I.

Water Temperature Gauge Check

Check water temperature gauge; shut off engine if needle enters 'hot' area.

Overhead Clearance and Lift Check

Check overhead clearance, then lift until upright reaches maximum height.

Operating Hints

Inching;Brake Pedal Function

Left-foot operated pedal for inching and braking; do not 'ride' it.

Shifting Directional Control Lever

Bring truck to a complete stop before shifting directional control lever.

Diesel Cold-Starting Aid

Use manifold heater for diesel cold-starting aid; depress 'heat-start' button.

No Ether for Perkins Engines

Do not use ether as a starting aid in Perkins engines.

Clark C500 Y155 Specifications

General IconGeneral
BrandClark
ModelC500 Y155
CategoryForklifts
LanguageEnglish

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