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Clark CGC40 L - User Manual

Clark CGC40 L
128 pages
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[Do not remove this manual from the truck]
INTERNAL COMBUSTION LIFT TRUCKS
CGC
40/50/55/60/70 L
Part No. 8058502 (eng)
Book No. OM-764 (Rev 1.2)
Jun. 2019
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Summary

A Message to CLARK Lift Truck Operators

Introduction

Routine Servicing and Maintenance

Importance of regular maintenance for economy, utilization, and safety.

Operator Daily Inspection

Procedure for examining the lift truck before driving to ensure safe operation.

Planned Maintenance

CLARK recommends a planned maintenance and safety inspection program (PM).

Prohibited Truck Modifications

Unauthorized modifications can void warranty and affect safety.

How to Use this Manual

Safety Signs and Safety Messages

Section 1. General Safety Rules

Daily Inspection Procedures

Essential pre-shift check for damage and maintenance issues.

Safe Operating Practices: Dos and Donts

Guidelines for safe operation, including prohibitions and recommended actions.

Seat Belt Usage

Importance and procedure for using seat belts to reduce injuries.

Policy on Riders

Only the operator should be on the truck; no passengers allowed.

Interaction with Pedestrians

Guidelines for operating safely around pedestrians and ensuring their awareness.

Operator Protection Measures

Instructions on staying within the truck confines and under the overhead guard.

Fork Safety Precautions

Warnings against walking under raised forks and using trucks for personnel lifting.

Avoiding Pinch Points

Keeping hands, feet, and legs out of the upright and not using it as a ladder.

Safe Travel Procedures

Guidelines for traveling with loads, visibility, and load stability.

Operating on Grades and Inclines

Rules for safe operation on slopes, including avoiding turns.

Surface Conditions and Load Capacity

Avoiding hazardous surfaces and understanding truck/elevator capacity limits.

Understanding Tip-Over Hazards

Explanation of conditions leading to lateral and longitudinal tip-overs.

Procedure During a Tip-Over

Instructions on how to brace yourself and stay in the seat during a tip-over.

Proper Parking Procedures

Steps for safely parking the lift truck, including brake and neutral.

Tire Maintenance and Inspection

Guidelines for checking tire pressure, condition, and potential damage.

Carbon Monoxide and Fumes Safety

Awareness of hazards from internal combustion engine exhaust in enclosed areas.

Section 2. Operating Hazards

Hazards of Loose Loads

Warning against carrying loose, uneven, or unbalanced loads.

Hazards of Long;Wide Loads and Rear Swing

Awareness of clearance issues with long loads and rear end swing during turns.

Hazards of Low Clearance, Fast Turns, High Loads

Risks associated with low overheads, sharp turns, and elevated loads.

Drop-Off Hazards

Precautions to avoid hazards when operating near trailer edges or drop-offs.

Hazards of Right-Angle Stacking

Safety considerations for right-angle stacking and moving with raised loads.

Hazards of Chain Slack

Warning about potential rail or carriage hang-up from slack chains.

Hazards of Damaged Pallets;Skids

Warning against using damaged pallets or skids for materials.

Section 3. Operator Compartment and Controls

Truck Component Identification

Diagram and labels identifying major parts of the lift truck.

Operator Compartment Layout

Description of the operator's seating area and controls.

Dash Pod Display Indicators

Familiarization with the dash display and its warning indicators.

Interpretation of Dash Pod Symbols

Explanation of symbols and their meaning on the dash display.

Hydrostatic Control Layout

Description of controls for hydrostatic transmission configurations.

Hydrostatic Control Operation

Details on hydrostatic brake pedals and ground speed control.

Operator Control Functions

Explanation of key/start switch, engine stop, and seat adjustment.

Section 4. Operating Procedures

Pre-Operation Checks and Procedures

Essential steps and safety warnings before starting operation.

Safe Starting Procedures

Ensuring the truck is in a safe condition before starting the engine.

Section 5. Operator Maintenance and Care

Daily Safety Inspection Procedure

Operator's responsibility to check condition and safety before operation.

Fuel Safety Practices

Guidelines for safe handling and use of fuel.

Refueling LPG Tanks Safely

Rules and precautions for changing and refilling LPG tanks.

Section 6. Emergency Starting and Towing

Towing Procedures for Disabled Trucks

Safe methods and precautions for towing a disabled lift truck.

Using Battery Jumper Cables

Safe procedure for jump-starting a lift truck using another vehicle.

Section 7. Planned Maintenance and Lubrication

Planned Maintenance Introduction

Overview of planned maintenance for trained and authorized personnel.

Safe Maintenance Practices

General safety guidelines and procedures for maintenance operations.

Major Component Locations for PM

Illustration to help locate components for planned maintenance procedures.

Planned Maintenance Schedules

Time intervals for maintenance based on operating conditions.

PM Inspection Report Form

Guidance on using and documenting PM inspections with a report form.

Performing Planned Maintenance

Detailed procedures for visual inspection and functional tests.

Section 8. Specifications

CGC40-70 Model Specifications

Technical specifications including model designation, load capacity, engine, and cooling system.

Engine Oil Specifications and Recommendations

Information on SAE viscosity grades and API classifications for engine oil.

Clark CGC40 L Specifications

General IconGeneral
BrandClark
ModelCGC40 L
CategoryForklifts
LanguageEnglish

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