EasyManua.ls Logo

Clarke ZF6H-UFAA60 User Manual

Clarke ZF6H-UFAA60
41 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
C136142 revH
11/18
Operation and Maintenance
Instructions Manual
ZE / ZF MODEL ENGINES
FOR
FIRE PUMP APPLICATIONS
Clarke UK, Ltd. Clarke Fire Protection Products, Inc.
Unit 1, Grange Works 100 Progress Place
Lomond Road Cincinnati, OH 45246
Coatbridge U.S.A.
ML5 2NN
United Kingdom
TELE: +44(0)1236 429946
FAX: +44(0)1236 427274
TELE: +1.513.771.2200 Ext. 427
FAX: +1.513.771.5375
www.clarkefire.com

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the Clarke ZF6H-UFAA60 and is the answer not in the manual?

Clarke ZF6H-UFAA60 Specifications

General IconGeneral
Engine ModelZF6H-UFAA60
Displacement196cc
Bore x Stroke68mm x 54mm
Compression Ratio8.5:1
Fuel Tank Capacity3.6 Liters
Oil Capacity0.6 Liters
Oil TypeSAE 10W-30
Dry Weight16 kg
Engine Type4-stroke
Max Power Output6.5 HP (4.8 kW) at 3600 RPM
Ignition SystemTransistorized magneto ignition
Starting SystemRecoil Starter
Fuel TypeUnleaded Gasoline

Summary

1.0 Introduction

1.1 Identification/Nameplate

Details about engine identification plates, model, serial number, rating, and manufacturer.

Model Numbering & Identification

Explains Clarke's 10-digit model number system and identification plates.

1.2 Safety/Caution/Warnings

Provides essential safety advice, basic rules, and warnings for engine operation and handling.

2.0 Installation/Operation

2.2 Engine Storage

2.3 Installation Instructions

Details critical installation requirements for optimum performance and engine longevity, focusing on cooling, exhaust, air, and fuel systems.

2.4 Specific Flywheel Coupling Alignment Instructions

2.5 Starting/Stopping the Engine

2.5.1 To Start Engine

Provides instructions for first-time engine start, including checks and manual start procedures.

2.5.2 To Stop Engine

Instructions for stopping the engine using the main pump controller or the engine gauge panel.

2.5.3 Emergency Stop Instructions

Procedure for stopping the engine via the instrument control panel or fire pump controller using the emergency stop lever.

2.6 Weekly Test

Guidelines for performing weekly functional tests, including safety checks and operational parameters.

3.0 Engine Systems

3.1 Fuel System

Covers diesel fuel specifications, tank maintenance, and bleeding the fuel system.

3.1.2 Bleeding the Fuel System

Provides a step-by-step guide for bleeding air from the fuel system after service, with safety precautions.

3.2 Air/Exhaust System

3.3 Lubrication System

3.3.2 Changing Engine Oil

Step-by-step guide for draining old oil, replacing the drain plug, and filling with new oil.

3.3.3 Changing Oil Filter Cartridge

Procedure for removing, disposing, and installing a new oil filter cartridge, including lubrication.

3.4 Cooling System

3.4.2 Engine Coolant

Provides guidance on selecting suitable water/ethylene glycol coolant mixtures based on essential requirements.

3.4.5 Coolant Inhibitor

Emphasizes the importance of coolant inhibitors for corrosion, cavitation, and scale prevention, listing required concentrations.

3.4.6 Procedure for Filling Engine

Details the procedure for filling the cooling system, purging air pockets, and achieving proper coolant levels.

3.4.7.3 Setting Raw Water Flow Rate

Details how to set the raw water flow rate using pressure regulators and checking flow with a container.

3.4.7.5 Raw Water Quality, Strainers and Deterioration of Heat Exchanger (or CAC)

Highlights the importance of clean strainers, potential for plugging, and consequences of diminished cooling water flow.

3.4.9 IMPORTANT SERVICE NOTICE

Addresses high coolant temperature alarms, collapsed hoses, and other cooling system issues requiring investigation.

3.5 Electrical System

3.5.3 Speed Switch (when supplied)

Explains the function of the speed switch for overspeed detection, shutdown, and reset procedures.

3.5.5 Mechanical Engine Control and Alarm Board (MECAB) Speed Switch Troubleshooting

Troubleshooting guide for MECAB speed switch, covering alarm circuits, blinking status lamps, and causes.

3.5.6 Field Simulation of Pump Controller Alarms

Instructions for simulating pump controller alarms (overspeed, oil pressure, coolant temp, etc.) for verification.

3.6 Engine Speed Adjustment

4.0 Maintenance Schedule

4.1 Routine Maintenance

Presents a routine maintenance schedule for weekly checks based on engine usage, referring to NFPA25.

5.0 Trouble Shooting

6.0 Parts Information

8.0 Warranty

Related product manuals