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Clarke ZF6H-UFAC70 - User Manual

Clarke ZF6H-UFAC70
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C136142 revH
11/18
Operation and Maintenance
Instructions Manual
ZE / ZF MODEL ENGINES
FOR
FIRE PUMP APPLICATIONS
Clarke UK, Ltd. Clarke Fire Protection Products, Inc.
Unit 1, Grange Works 100 Progress Place
Lomond Road Cincinnati, OH 45246
Coatbridge U.S.A.
ML5 2NN
United Kingdom
TELE: +44(0)1236 429946
FAX: +44(0)1236 427274
TELE: +1.513.771.2200 Ext. 427
FAX: +1.513.771.5375
www.clarkefire.com

Table of Contents

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Summary

Introduction

Identification and Nameplate

Details on engine identification plates and their purpose.

Model Numbering and Identification

Explains the two identification plates and types of plates.

Safety, Caution, and Warnings

Safety, Caution, and Warnings

General safety rules and recommendations for engine operation.

Emergency Procedures

Fire

Instructions on how to handle fire emergencies.

Burns

First aid procedures for burns.

Carbon Monoxide Poisoning (CO)

Hazards and first aid for CO poisoning.

Caustic Burns

First aid for caustic burns from battery acid.

Electrocution

Causes and first aid for electrocution.

Wounds and Fractures

General advice for wounds and fractures.

Installation and Operation

Typical Installation

Describes a typical fire pump installation.

Installation Instructions

Importance of correct engine installation for performance.

Driveshaft Alignment

Steps to check alignment of pump and engine driveshafts.

Starting and Stopping the Engine

Procedure for starting the engine using the main pump controller or gauge panel.

To Stop Engine

Procedure for stopping the engine.

Emergency Stop Instructions

Instructions for emergency engine shutdown.

Engine Systems

Fuel System

Details on the engine's fuel system.

Diesel Fuel Specification

Specifications for diesel fuel used in the engines.

Lubrication System

Procedure for checking engine oil level.

Setting Raw Water Flow Rate

Procedure for setting the raw water flow rate.

Speed Switch (when supplied)

Function of the speed switch and overspeed protection.

Mechanical Engine Control and Alarm Board (MECAB) Speed Switch Troubleshooting

Troubleshooting for MECAB speed switch and alarm indications.

List of Troubleshooting Malfunctions

Common malfunctions and their causes.

Instrument Panel Malfunction Indicators

Troubleshooting sensor malfunctions and status lamp indications.

Engine Speed Sensor (Magnetic Pick-up) Check

Procedure for checking the magnetic pick-up and its connection.

Engine Speed Adjustment

Maintenance Schedule

Routine Maintenance

Schedule for routine engine maintenance tasks.

Trouble Shooting

Warranty

Warranty Claims Application

Summary

Introduction

Identification and Nameplate

Details on engine identification plates and their purpose.

Model Numbering and Identification

Explains the two identification plates and types of plates.

Safety, Caution, and Warnings

Safety, Caution, and Warnings

General safety rules and recommendations for engine operation.

Emergency Procedures

Fire

Instructions on how to handle fire emergencies.

Burns

First aid procedures for burns.

Carbon Monoxide Poisoning (CO)

Hazards and first aid for CO poisoning.

Caustic Burns

First aid for caustic burns from battery acid.

Electrocution

Causes and first aid for electrocution.

Wounds and Fractures

General advice for wounds and fractures.

Installation and Operation

Typical Installation

Describes a typical fire pump installation.

Installation Instructions

Importance of correct engine installation for performance.

Driveshaft Alignment

Steps to check alignment of pump and engine driveshafts.

Starting and Stopping the Engine

Procedure for starting the engine using the main pump controller or gauge panel.

To Stop Engine

Procedure for stopping the engine.

Emergency Stop Instructions

Instructions for emergency engine shutdown.

Engine Systems

Fuel System

Details on the engine's fuel system.

Diesel Fuel Specification

Specifications for diesel fuel used in the engines.

Lubrication System

Procedure for checking engine oil level.

Setting Raw Water Flow Rate

Procedure for setting the raw water flow rate.

Speed Switch (when supplied)

Function of the speed switch and overspeed protection.

Mechanical Engine Control and Alarm Board (MECAB) Speed Switch Troubleshooting

Troubleshooting for MECAB speed switch and alarm indications.

List of Troubleshooting Malfunctions

Common malfunctions and their causes.

Instrument Panel Malfunction Indicators

Troubleshooting sensor malfunctions and status lamp indications.

Engine Speed Sensor (Magnetic Pick-up) Check

Procedure for checking the magnetic pick-up and its connection.

Engine Speed Adjustment

Maintenance Schedule

Routine Maintenance

Schedule for routine engine maintenance tasks.

Trouble Shooting

Warranty

Warranty Claims Application

Clarke ZF6H-UFAC70 Specifications

General IconGeneral
Compression Ratio8.5:1
Fuel TypeUnleaded Gasoline
Oil Capacity0.6L
Starting SystemRecoil Start
Lubrication SystemSplash
Weight16kg
CategoryEngine
Max Power6.5HP / 3600rpm

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