Classic Accessories K-PUMP 100

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The K-Pump™ model 100 designed to adapt easily for a variety of valves such as

Halkey-Roberts & Boston valves. K-Pump™ is a durable, high volume pump that is

easy to use and stows on the boat. K-Pump™ is a one-person manual pump with an

ergonomic handle for comfort over extended periods of use.

All K-Pump™ pumps are equipped with stow bag – a good place to keep your pump,

adaptors, lube, etc. All K-Pump™ pumps come lubricated and are ready to use.

A spare packet of K-Pump™ O-Ring lube is included with your pump.

For more information about your K-Pump™ visit www.k-pump.com.

BEFORE EACH USE OF YOUR K-PUMP™ 100 :

Clean and dry off debris and water on the pump. Give 3-5 short strokes in the valve to

blow off any excess water located just inside the tip of the pump before inserting into

inﬂation valve. Now you are ready to use your K-Pump™ 100.

Inﬂation Valve Preparation:

The inﬂation valves are located on the

top of the pontoons in front of the

main pockets.

Each valve has a center button that opens

and closes the valve by simply pushing

down, and turning a quarter turn. The valve

is open when the center button is down

and closed when it is up. Before inﬂating,

MAKE SURE THE VALVE IS IN THE CLOSED POSITION.

1. Unscrew the valve cap and make sure valve is in the

closed position.

2. Insert your K-Pump™ 100 into valve as shown.

3. Inﬂate pontoon using your K-Pump™ 100.

Note: The K-Pump™ 100 works best in the

vertical position as shown.

4. Inﬂate pontoon to 2.5 psi (.17 bar) or less,

do not over inﬂate.

Press and

turn on

center

button

Inflation Valve

PRODUCT INTRODUCTION AND USE

K-PUMP™ 100 OPERATING AND CARE INSTRUCTIONS

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Summary

K-Pump 100 Product Overview and Usage

Pre-Use Checks and Preparation

Instructions for preparing the pump and valve before each inflation session to ensure proper function and prevent water ingress.

Preparing the Inflation Valve

Details on locating, identifying, and preparing the inflation valve on the pontoon for connection with the K-Pump™.

K-Pump 100 Troubleshooting and Maintenance

Pump Cleaning and Lubrication

Steps to clean the pump body and plunger, and apply lubricant to ensure smooth operation and prevent damage.

O-Ring Replacement Guide

Guide on how to safely remove and replace the O-ring in the pump body to maintain a proper seal during inflation.

Summary

K-Pump 100 Product Overview and Usage

Pre-Use Checks and Preparation

Instructions for preparing the pump and valve before each inflation session to ensure proper function and prevent water ingress.

Preparing the Inflation Valve

Details on locating, identifying, and preparing the inflation valve on the pontoon for connection with the K-Pump™.

K-Pump 100 Troubleshooting and Maintenance

Pump Cleaning and Lubrication

Steps to clean the pump body and plunger, and apply lubricant to ensure smooth operation and prevent damage.

O-Ring Replacement Guide

Guide on how to safely remove and replace the O-ring in the pump body to maintain a proper seal during inflation.

The K-Pump™ 100 is a durable, high-volume manual pump designed for inflating various items, particularly those with Halkey-Roberts and Boston valves. Its primary function is to provide an efficient and comfortable means of inflation, suitable for one-person operation. The pump is engineered for ease of use and convenient stowage, making it a practical accessory for boats and other applications where inflation is required.

Function Description

The K-Pump™ 100 is a hand-operated pump that delivers air to inflate items such as pontoons. It features an ergonomic handle to ensure comfort during extended periods of use. The pump is designed to be compatible with common valve types, including Halkey-Roberts and Boston valves, through its adaptable design.

Before each use, it is recommended to clean and dry off any debris or water from the pump. A preparatory step involves giving 3-5 short strokes in the valve to clear any excess water from the pump's tip before inserting it into the inflation valve. This ensures optimal performance and prevents moisture from entering the item being inflated.

For inflation, the manual outlines a specific procedure for preparing the inflation valve, typically found on the top of pontoons in front of the main pockets. Each valve has a center button that controls the valve's open and closed positions. Pushing down and turning a quarter turn opens or closes the valve. The valve is open when the center button is down and closed when it is up. Crucially, before inflating, users must ensure the valve is in the closed position. The inflation process involves unscrewing the valve cap, confirming the valve is closed, inserting the K-Pump™ 100 into the valve, and then inflating the pontoon. The pump works best when held in a vertical position during inflation. Users are advised to inflate pontoons to a maximum of 2.5 psi (.17 bar) to prevent over-inflation.

Important Technical Specifications

While specific dimensions and materials are not detailed in the provided text, the K-Pump™ 100 is described as a "durable, high volume pump." It is designed to inflate items to a maximum pressure of 2.5 psi (.17 bar). The pump comes pre-lubricated and includes a spare packet of K-Pump™ O-Ring lube, indicating its design for long-term use and maintenance.

Usage Features

Valve Compatibility: Easily adapts to various valves, including Halkey-Roberts and Boston valves.
Ergonomic Design: Features an ergonomic handle for comfortable use over extended periods.
Portability: Designed to be easy to use and stow on a boat, suggesting a compact and manageable size.
Ready-to-Use: All K-Pump™ pumps come lubricated and are ready for immediate use.
Stow Bag: Equipped with a stow bag for convenient storage of the pump, adaptors, lube, and other accessories.
Pre-Inflation Cleaning: Recommended procedure to clear debris and water from the pump tip and valve before inflation.
Valve Operation: Clear instructions for opening and closing inflation valves using a center button and quarter-turn mechanism.
Optimal Pumping Position: Works best when held in a vertical position during inflation.
Pressure Limit: Advises against over-inflation, specifying a maximum pressure of 2.5 psi (.17 bar).

Maintenance Features

The manual provides detailed instructions for troubleshooting and repair, focusing on cleaning, lubrication, and O-ring replacement.

Troubleshooting "Chattering" or Difficulty Pumping: These issues often indicate a need for cleaning, lubrication, or O-ring replacement.
Cleaning and Lubricating:
- Procedure: Remove the set screw, extract the plunger from the pump body, and clean the inner surface of the pump body with a cloth or paper towel.
- Lubrication: Apply a bead of lube (size of a pencil eraser) around the inside of the pump body and spread it evenly. Re-insert the plunger body and perform a couple of strokes.
- Recommended Lubricant: While a small tube of lube is provided, SuperLube™ (a synthetic grease) is recommended for its performance across various temperatures. In an emergency, cooking oil, petroleum jelly, or butter can be used.
- Caution: Avoid using too much lubricant, as it can block spaces created by the tabs and cause pump failure.
Replacing the O-Ring:
- Location of Spare O-ring: A spare O-ring is stored in the bottom of the pump body.
- Procedure: Remove the set screw and plunger. Invert the pump body and tap it sharply on a solid surface to dislodge the O-ring. If it doesn't fall out, use a long tool to retrieve it. Replace the old O-ring with the new one and reassemble the pump.

These maintenance features ensure the longevity and continued optimal performance of the K-Pump™ 100, allowing users to address common issues without professional assistance.