ClearWater CD-2000 - Page 33

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Removal of the Dielectric Tubes
1. Disconnectallthepowertothesystem,includingpanelbreakers,servicedisconnectboxandmaincirculationpumpinterlock.
2. Unplugtheelectricalterminalonthebackofthedrivemodule,disconnectthepolypropylenebarbedairttingandtheKynar
®
  ozonetting.
3. Removetheozonereactionchamber(s)fromthebackplate.
4. Disconnectthehighvoltagewirefromthecoil.RemovethestainlesssteelnutandKynar
®
center rod from the center of the
reaction chamber.
5. TheTeon
®
endcapscannowbegentlyremovedbyslowlypullingstraightout.Theglassdielectricwillremain
attached to one of the end caps.
6. Ifthedielectrictubeisdirty,cleantheglasswithIsopropylalcohol.Donotuseasolventthatwillleaveanoilyresidue.
7. Cleantheinsideofthestainlesssteelreactionchamberwithawirebrushasnecessary,thenwipewithIsopropyl
alcohol.
8. Besureallsolventshaveevaporatedpriortoreassembly.
Re-Installation of the Dielectric Tubes
1. InspecttheO-ringsandreplaceasnecessary.
2. Tightentheendcapssothattheyareapproximately1/8"fromthealuminumextrusion.
3. Replace the reaction chambers and connect the air and ozone lines.
4. Connectthehighvoltagewiretothecoil
5. Readjustthesystemasnecessary(seeoperatinginstructions).
Maintenance Schedule
Yearly Service
1. Replacethecoolingfanlter(s)ontheozonegenerator
2. Replacetheairinletparticulatelterontheozonegenerator
3. Replacethecheckvalves
4. Removeandcleantheglassdielectricinreactionchamber
5. Rebuildthesolenoidvalveontheelectricalinterlockbox
6. Replacetheangegasketandcleanthediffuserinthecontactcolumn
7. RegeneratethedesiccantintheexternalindicatingchamberontheAD-40airdryer
Every Three Years
1. Replacethecoolingfan(s)intheozonegenerator
2. Disassembleandhonecoronadischargereactionchamber(s),cleanglassdielectric(s)andreplaceO-rings
Every Five Years
1. Replacetheglassdielectric(s)inthereactionchamber(s)andreplaceO-rings
2. ReplacethedesiccantintheAD-40airdryer
3. ReplacethedesiccantintheexternalindicatingchamberontheAD-40airdryer