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CleaverBrooks CB-LE Series User Manual

CleaverBrooks CB-LE Series
200 pages
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Model CB-LE
Packaged Boiler
125 - 200 HP
Operation, Service, and Parts Manual
750-184
04/09
and Model CB Ohio Special 125-225 HP

Table of Contents

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CleaverBrooks CB-LE Series Specifications

General IconGeneral
BrandCleaverBrooks
ModelCB-LE Series
CategoryIndustrial Equipment
LanguageEnglish

Summary

Chapter 1 Basics of Firetube Operation

D. STEAM CONTROLS (ALL FUELS)

Explains various steam pressure controls and their functions.

E. HOT WATER CONTROLS (ALL FUELS)

Details hot water temperature controls and their functions.

Chapter 2 Burner Operation and Control

D. CONTROLS FOR GAS FIRING

Details the controls specific to gas firing systems.

E. CONTROLS COMMON TO OIL-FIRED BOILERS (INCLUDING COMBINATION)

Explains controls common to oil and combination burners.

I. AUTOMATIC IGNITION

Details the automatic ignition process for pilot and main flames.

K. OIL FUEL FLOW - LIGHT OIL

Describes the light oil fuel flow system and controls.

L. OIL FUEL FLOW - HEAVY OIL

Details the heavy oil fuel flow system, including preheating.

M. GAS FUEL FLOW

Explains the gas fuel flow system and its regulation.

N. MODULATING FIRING

Describes how modulating firing maintains air/fuel ratios.

Chapter 3 Waterside Care and Requirements

C. WATER TREATMENT

Objectives and importance of proper boiler water treatment.

E. BOIL-OUT OF A NEW UNIT

Steps for cleaning new boilers to remove manufacturing residues.

H. PERIODIC INSPECTION

Requirements for periodic inspection of the pressure vessel.

Chapter 4 Sequence of Operation

C. SEQUENCE OF OPERATION - OIL OR GAS

Details the start-up sequence for oil or gas firing.

D. FLAME LOSS SEQUENCE

Describes the sequence of events during flame loss or shutdown.

Chapter 5 Starting and Operating Instructions

A. GENERAL PREPARATION FOR START-UP, ALL FUELS

General preparation steps before starting the boiler for any fuel.

B. CONTROL SETTINGS - STEAM AND HOT WATER

Guidelines for setting operating and limit controls.

E. FIRING PREPARATIONS FOR NO. 2 OIL (SERIES 100-200)

Steps for preparing the burner for No. 2 oil firing.

F. FIRING PREPARATION FOR NO. 6 OIL (SERIES 400-600)

Procedures for preparing the burner for No. 6 oil firing, including oil pressure.

G. FIRING PREPARATIONS FOR GAS (SERIES 200-400-700)

Steps for preparing the burner for gas firing.

I. START-UP, OPERATING AND SHUTDOWN - ALL FUELS

Comprehensive guide to boiler start-up, operation, and shutdown.

J. CONTROL OPERATIONAL TEST AND CHECKS

Procedures for testing and verifying control operations.

Chapter 6 Adjustment Procedures

B. LINKAGE - MODULATING MOTOR AND AIR DAMPER

Adjusting the linkage for the modulating motor and air damper.

E. BURNER OPERATING CONTROLS - GENERAL

General adjustments for burner operating controls like limit and modulating.

F. MODULATING PRESSURE CONTROL (STEAM)

Adjusting the modulating pressure control for steam boilers.

G. OPERATING LIMIT PRESSURE CONTROL (STEAM)

Setting the operating limit pressure control for steam boilers.

H. HIGH LIMIT PRESSURE CONTROL (STEAM)

Adjusting the high limit pressure control for steam boilers.

I. MODULATING TEMPERATURE CONTROL (HOT WATER)

Adjusting the modulating temperature control for hot water boilers.

J. OPERATING LIMIT TEMPERATURE CONTROL (HOT WATER)

Setting the operating limit temperature control for hot water boilers.

K. HIGH LIMIT TEMPERATURE CONTROL (HOT WATER)

Adjusting the high limit temperature control for hot water boilers.

M. COMBUSTION AIR PROVING SWITCH (CAPS)

Procedure for adjusting the combustion air proving switch.

N. ATOMIZING AIR PROVING SWITCH

Adjusting the atomizing air proving switch for oil burners.

Q. GAS FUEL COMBUSTION ADJUSTMENT

Adjusting gas fuel for efficient combustion using analyzers.

U. FUEL OIL COMBUSTION ADJUSTMENT

Adjusting fuel oil for efficient combustion.

Chapter 7 Troubleshooting

BURNER DOES NOT START

Common causes and solutions when the burner fails to start.

NO IGNITION

Troubleshooting steps for ignition problems (lack of spark, spark but no flame).

PILOT FLAME, BUT NO MAIN FLAME

Diagnosing issues when only the pilot flame is present.

SHUTDOWN OCCURS DURING FIRING

Troubleshooting reasons for unexpected shutdowns during operation.

Chapter 8 Inspection and Maintenance

C. WATER LEVEL CONTROLS

Maintenance and inspection of water level controls.

F. FLAME SAFETY CONTROL

Maintenance and testing of the flame safety control system.

Q. SAFETY VALVES

Recommendations for inspecting and testing safety valves.

X. COMBUSTION

Frequency and methods for burner adjustments and checking air-fuel ratio.

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