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CLIVET WSH Series User Manual

CLIVET WSH Series
48 pages
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Installation use and maintenance manual
WSH-XSC 65D - 180F
WATER COOLED CHILLERS OF 195 TO 560 kW
M03Y40D9-04
15-10-2012
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CLIVET WSH Series Specifications

General IconGeneral
BrandCLIVET
ModelWSH Series
CategoryChiller
LanguageEnglish

Summary

General Unit Information and Safety

Manual Overview and Instructions

Provides information on unit installation, use, and maintenance, along with general operating instructions and safety warnings.

Unit Identification and Antivibration Devices

Details information from the serial number label for unit identification and recommendations for anti-vibration devices.

Unit Reception and Handling Procedures

Delivery Control and Storage

Procedures for checking unit delivery for damage, correspondence, and safe storage.

Handling and Packaging Removal

Guidelines for safely handling the unit and removing packaging without causing damage.

Unit Positioning and Clearances

Positioning Guidelines and Clearances

Criteria for optimal positioning, sensor placement, and maintaining functional clearances for operation and maintenance.

Fresh Air Probe Functionality

Explains the function of the fresh air probe for optimizing unit energy efficiency.

Water Connections and System Components

Water System Components and Operation

Details essential water circuit components, operation sequence, water quality, and freeze risk prevention.

Anti-Freeze Solutions and Victaulic Connections

Considerations for using anti-freeze solutions and instructions for making Victaulic connections.

Water Connection Diagrams

Illustrates recommended water circuit connection schemas for different configurations and optional features.

Hydropack and Pressostatic Valves Options

Details the Hydropack accessory and optional pressostatic valves for water circulation systems.

Electrical Connections and System Integration

Preliminary Electrical Information and Data

General safety, regulatory information, and data sources for electrical connections.

Electrical Line Entry and Customer Connections

Details the point of entry for electric lines and specific connections to be made by the customer.

Electrical Component Functions

Descriptions of various electrical components like flow switches, selectors, probes, and status indicators.

Remote Control and Signal Operations

Guidance on using remote controls for ON/OFF, set-point changes, and understanding operational signals.

Demand Limit, Water Reset, and Communication

Details on demand limit, water reset functions, and communication gateway integration.

Unit Start-Up Procedures

Preliminary Checks and Start-Up Sequence

Checklists and detailed steps required before and during the unit start-up process.

Circuit and System Checks

Procedures for checking refrigerant, hydraulic, and electrical circuits before unit start-up.

Component Specific Start-Up Procedures

Checks for compressor crankcase resistances, voltages, remote controls, and operational reports.

Parameter Configuration for Operation

Configuration of demand limit, water reset, and temperature/humidity probes for automatic corrections.

Unit Control Interface and Setup

Control Interface Overview and Operation

Description of the unit's control interface, keypad usage, and remote operation modes.

Setup Menu and Alarm Management

Navigation through the setup menu and procedures for managing unit alarms.

Alarm Structure and Module Status

Explanation of alarm codes, structures, and status lists for central and compressor modules.

System Status Visualization

Methods for accessing and viewing system status information organized by unit modules.

General and Compressor Module Status Parameters

Lists of general operating status parameters and those specific to compressor module 1.

Unit Maintenance and Troubleshooting

General Maintenance and Inspection Frequency

Importance of scheduled maintenance, inspection frequency, and unit booklet recommendations.

Component Maintenance and Checks

Procedures for maintaining water filters, exchangers, circulation pumps, and control boards.

Troubleshooting Common Alarms and Faults

Guides for identifying and resolving high pressure, low pressure, and compressor protection alarms.

Unit Decommissioning Procedures

Disconnecting and Fluid Recovery

Procedures for safely disconnecting the unit and recovering refrigerant and anti-freeze solutions.

Dismantling, Disposal, and WEEE Directive

Instructions for unit dismantling, disposal, and compliance with the WEEE directive.

Residual Risks and Safety Precautions

General and Installation Risks

Identifies general risks, danger zones, handling, installation, and electrical part hazards.

Moving Parts, Refrigerant, and Hydraulic Risks

Details risks associated with moving parts, refrigerant handling, and hydraulic components.

Technical Specifications and Dimensions

Unit Dimensions (65D-80D)

Detailed physical dimensions and weights for WSH-XSC 65D to 80D models.

Unit Dimensions (85D-120D)

Detailed physical dimensions and weights for WSH-XSC 85D to 120D models.

Unit Dimensions (135E-180F)

Detailed physical dimensions and weights for WSH-XSC 135E to 180F models.

General Technical Specifications

Comprehensive data on cooling, heating, compressor, and exchanger performance.

Operating Limits and Sound Levels

Specifies operating temperature limits and sound levels for different unit configurations.

Exchanger Pressure Drop Charts

Charts showing pressure drop for evaporators, condensers, and energy recovery systems.

Antifreeze Solutions and Fouling Corrections

Correction factors for antifreeze solutions and heat exchanger fouling.

Exchanger Operating Limits and Device Calibration

Operating pressure limits for exchangers and calibration values for control devices.

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