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Club Car 2008-2011 User Manual

Club Car 2008-2011
300 pages
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Manual Number 103373121
Edition Code 0408D1010C
Domestic PowerDrive, IQ Plus and
High Frequency Battery Chargers
2008-2011 Domestic
Battery Charger
Maintenance and Service
Manual
AFTER
CHARGER
TURNS
OFF
DISCONNE
CT
DC
PLUG
BY
GRASPING
PLUG
BODY
AND
PULLING
PLUG
SLOWL
Y
STRAIGHT
OUT
OF
RECEPT
ACLE.
MONIT
OR
AMMETER
FOR
CORRECT
CHARGE
RA
TE.
INITIAL
CHARGE
RA
TE
WILL
VA
RY
FROM
10
TO
15
AMPS
AND
THEN
T
APER
TO
A
FINISH
RA
TE
OF
LESS
THAN
5
AMPS
IF
BA
TTERIES
ARE
GOOD.
CHARGER
SHUTS
OFF
AUT
OMA
TICALL
Y
WHEN
BA
TTERIES
ARE
CHARGE
D.
CONNECT
DC
PLUG
TO
RECEPT
ACLE.
CHARGER
WILL
ST
AR
T
AUT
OMA
TICALL
Y
IN
2T
O 1
0
SECONDS.
4.
3.
1.
2.
CONNECT
AC
SUPPL
Y
CORD
TO
A
PROPERL
Y
GROUNDE
D,
THREE
WIRE
OUTLET
OF
THE
PROPER
VOL
T
AGE
AND
FREQUENC
Y
AS
SHOWN
ON
CHARGER.
OUTPUT
LEAD
POLARITY
:
POSITIVE;
“+”,
RED.
NEGA
TIVE;
“-”,
BLACK.
SENSE;
BLUE.
MODEL:
26560
AC
INPUT
:
120V
,9
.5A,
60HZ
DC
OUTPUT
:
48V,
13A
MODEL:
26560
AC
INPUT
:
120V
,
9.5A,
60HZ
DC
OUTPUT
:
48V,
13A
MADE
IN
US
A
MADE
IN
US
A
US
PA
TENTS
6,087,80
5& 6
,1
14,833
PA
TENT
PENDING
US
PA
TENTS
6,087,805
&
6,1
14,833
PA
TENT
PENDING
LISTED
536R
INDUSTRIAL
BA
TTER
Y
CHARGER
E52338
221
10
LISTED
536R
INDUSTRIAL
BA
TTER
Y
CHARGER
E52338
221
10
By
Club Car

Table of Contents

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Club Car 2008-2011 Specifications

General IconGeneral
BrandClub Car
Model2008-2011
CategoryBattery Charger
LanguageEnglish

Summary

SECTION 1 – SAFETY

GENERAL WARNING

General safety statements to be heeded when operating, repairing, or servicing the vehicle or battery charger.

DISABLING THE VEHICLE

Procedure to properly disable the vehicle before servicing or repairing it.

DISCONNECTING THE BATTERIES

Steps for safely disconnecting the vehicle batteries, emphasizing negative cable first.

CONNECTING THE BATTERIES

Procedure for safely connecting battery cables, emphasizing positive cable first.

SECTION 2 – CHARGER IDENTIFICATION AND SPECIFICATIONS

BATTERY CHARGER IDENTIFICATION

Identifies different battery charger models and their corresponding manual sections for service.

SPECIFICATIONS

Details technical specifications for various Club Car battery charger models, including dimensions and electrical ratings.

SECTION 3 – POWERDRIVE CHARGER (EXTERNAL)

GENERAL INFORMATION

Provides general information for servicing PowerDrive external chargers, including model numbers.

THE CHARGE CIRCUIT

Details the vehicle charge circuit components and configurations for different models.

CHARGER INSTALLATION AND OPERATION

Covers charger installation and operational safety guidelines for external PowerDrive chargers.

TESTING CHARGER OPERATION

Details procedures for testing the external PowerDrive charger's operational status.

TROUBLESHOOTING

Provides guidance on diagnosing and resolving common issues with PowerDrive external chargers.

TEST PROCEDURES

Lists available test procedures for troubleshooting external PowerDrive chargers.

SECTION 4 – POWERDRIVE CHARGER (ONBOARD)

GENERAL INFORMATION

Provides information for servicing onboard PowerDrive battery chargers, including model numbers.

THE CHARGE CIRCUIT

Details the charge circuit for vehicles with onboard chargers, specific to DS Villager 4 and Precedent vehicles.

CHARGER OPERATION

Covers onboard charger operation and safety warnings.

TESTING CHARGER OPERATION

Details how to test the onboard PowerDrive charger's operational status.

TROUBLESHOOTING

Provides guidance on diagnosing and resolving common issues with PowerDrive onboard chargers.

TEST PROCEDURES

Lists available test procedures for troubleshooting onboard PowerDrive chargers.

SECTION 5 – POWERDRIVE 2 CHARGER (EXTERNAL)

GENERAL INFORMATION

Provides information for servicing PowerDrive 2 external chargers, including model numbers.

THE CHARGE CIRCUIT

Details the charge circuit for DS vehicles and Precedent vehicles using PowerDrive 2 chargers.

CHARGER INSTALLATION AND OPERATION

Covers charger installation and operational safety guidelines for external PowerDrive 2 chargers.

TESTING CHARGER OPERATION

Details how to test the external PowerDrive 2 charger's operational status.

TROUBLESHOOTING

Provides guidance on diagnosing and resolving common issues with PowerDrive 2 external chargers.

TEST PROCEDURES

Lists available test procedures for troubleshooting external PowerDrive 2 chargers.

SECTION 6 – POWERDRIVE 3 – MODEL 26560

GENERAL INFORMATION

Provides information for servicing PowerDrive 3 Model 26560, including model numbers.

THE CHARGE CIRCUIT

Details the charge circuit for DS, 800, 810 and 850 vehicles (4x12-Volt).

CHARGER INSTALLATION AND OPERATION

Covers charger installation and operational safety guidelines for PowerDrive 3 Model 26560.

TESTING CHARGER OPERATION

Details how to test the PowerDrive 3 Model 26560 charger's operational status.

TROUBLESHOOTING

Provides guidance on diagnosing and resolving common issues with PowerDrive 3 Model 26560.

TEST PROCEDURES

Lists available test procedures for troubleshooting PowerDrive 3 Model 26560.

SECTION 7 – POWERDRIVE 3 – MODEL 26580

GENERAL INFORMATION

Provides information for servicing PowerDrive 3 Model 26580, including model numbers.

THE CHARGE CIRCUIT

Details the charge circuit for DS, 800, 810 and 850 vehicles (4x12-Volt).

CHARGER INSTALLATION AND OPERATION

Covers charger installation and operational safety guidelines for PowerDrive 3 Model 26580.

TESTING CHARGER OPERATION

Details how to test the PowerDrive 3 Model 26580 charger's operational status.

TROUBLESHOOTING

Provides guidance on diagnosing and resolving common issues with PowerDrive 3 Model 26580.

TEST PROCEDURES

Lists available test procedures for troubleshooting PowerDrive 3 Model 26580.

SECTION 8 – IQ PLUS CHARGER (EXTERNAL)

GENERAL INFORMATION

Provides information for servicing IQ Plus external battery chargers, including model numbers.

IQ PLUS EXTERNAL CHARGER FEATURES

Outlines features like Charge Interlock and Long-Term Storage Charge for IQ Plus external chargers.

THE CHARGE CIRCUIT

Details the charge circuit for various IQ Plus vehicle models.

EXTERNAL CHARGER INSTALLATION AND OPERATION

Covers external charger installation and operational safety guidelines.

TESTING CHARGER OPERATION

Details how to test the external IQ Plus charger's operational status.

TROUBLESHOOTING

Provides guidance on diagnosing and resolving common issues with IQ Plus external chargers.

TEST PROCEDURES

Lists available test procedures for troubleshooting external IQ Plus chargers.

SECTION 9 – IQ PLUS CHARGER (ONBOARD)

GENERAL INFORMATION

Provides information for servicing onboard IQ Plus battery chargers, including model numbers.

IQ PLUS ONBOARD CHARGER FEATURES

Outlines features like Charge Interlock and Long-Term Storage Charge for IQ Plus onboard chargers.

THE CHARGE CIRCUIT

Details the charge circuit for vehicles with onboard chargers.

ONBOARD CHARGER OPERATION

Covers onboard charger operation and safety warnings.

TESTING CHARGER OPERATION

Details how to test the onboard IQ Plus charger's operational status.

TROUBLESHOOTING

Provides guidance on diagnosing and resolving common issues with IQ Plus onboard chargers.

TEST PROCEDURES

Lists available test procedures for troubleshooting onboard IQ Plus chargers.

SECTION 10 – HIGH FREQUENCY CHARGER (ONBOARD)

GENERAL INFORMATION

Provides information for servicing High Frequency Onboard battery chargers, including model number.

FEATURES

Outlines features like Charge Interlock and Long-Term Storage Charge for High Frequency onboard chargers.

HOW TO IDENTIFY CHARGE ALGORITHM NUMBER

Explains how to identify the charger's algorithm number through display modes.

THE CHARGE CIRCUIT

Details the charge circuit for onboard High Frequency chargers.

ONBOARD CHARGER OPERATION

Covers onboard charger operation and safety warnings.

CHARGER DISPLAYS

Explains the 10-LED display and Charger Information Light indications for the charger.

MAINTENANCE

General maintenance recommendations and warnings for the charger.

TROUBLESHOOTING

Provides guidance on diagnosing and resolving common issues with High Frequency onboard chargers.

TEST PROCEDURES

Lists available test procedures for troubleshooting High Frequency onboard chargers.

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