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Club Car DS Golf Car 1991 User Manual

Club Car DS Golf Car 1991
20 pages
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Manual Number 1015935
Edition Code 0890B1008A
Gasoline Vehicles
1991
DS Golf Car
Owner's Manual
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Club Car DS Golf Car 1991 Specifications

General IconGeneral
BrandClub Car
ModelDS Golf Car 1991
CategoryOffroad Vehicle
LanguageEnglish

Summary

Safety Information

Safety Terminology Definitions

Defines DANGER, WARNING, CAUTION, and NOTE terms used in the manual for hazard communication.

Servicing Safety Precautions

Outlines essential safety measures for vehicle repair and maintenance, including personnel qualifications and protective gear.

Fueling Safety Precautions

Details critical safety warnings related to gasoline/battery vapors and engine exhaust (carbon monoxide).

Foreword

Introduction to Club Car DS Golf Car

Welcomes the owner, highlights the car's features, and states the manual's purpose for safe operation.

Contacting Club Car Support

Provides contact information for authorized distributors, dealers, and Club Car, Inc. for service and parts.

Vehicle Features and Labels

Operating Instructions Label Overview

Explains the key operating instructions found on the vehicle's label for safe driving and control usage.

Safety Warning Labels on Vehicle

Highlights the critical safety warning labels attached to the golf car for user awareness.

Golf Etiquette Guidelines Label

Presents the golf etiquette label with rules for playing golf and using the car on the course.

Vehicle Identification and Labels

Fuel and Gasoline Tank Labels

Identifies and explains the fill label, gasoline tank danger label, and their safety implications.

Engine and Battery Warning Labels

Details warning labels related to the governor, oil level, battery, and frame ground for safety.

Control Identification

Locates and identifies key controls like the choke, neutral lock-out cam, and forward-reverse lever.

Model and Safety Information

Model Identification

Explains how to identify the vehicle's serial number for ordering parts and making inquiries.

Safety Committee Formation

Recommends establishing a safety committee for fleet or rental golf cars to ensure safe operation.

Pre-Operation Checklist

Provides a comprehensive checklist for inspecting the vehicle before operation, including safety warnings.

Performance Inspection

Vehicle Component Checks

Details checks for brakes, steering, accelerator, governor, and general car performance during a test drive.

Speed Modification Warning

Warns against tampering with the governor, which can void the warranty and cause injury.

Fueling Instructions

Fueling Safety and Procedure

Guides on safe fueling practices, including DANGER and CAUTION notices for handling gasoline.

Vehicle Controls

Key Switch Operation

Explains the function of the key switch for starting and stopping the vehicle, and security.

Forward-Reverse Lever

Describes the operation and positions of the shift lever for selecting forward, neutral, or reverse.

Neutral Lock-Out Feature

Details the safety feature preventing the engine from starting in neutral and its service mode.

Pedals and Operation

Accelerator Pedal (GO)

Explains how to use the accelerator pedal to start, move, and control speed, and warns about governor tampering.

Brake Pedal (STOP)

Describes how to use the brake pedal to slow down or stop the golf car.

Parking Brake Pedal (PARK)

Details how to engage, lock, and release the parking brake to prevent rolling.

Engine and Driving Operation

Choke and Oil Light Indicators

Explains the function of the choke for starting and the meaning of the oil warning light.

Driving Instructions and Starting Procedure

Provides step-by-step instructions for safely starting and operating the golf car.

Driving, Stopping, and Parking

Safe Driving Practices

Lists essential rules for safe operation, including seating, body position, speed, and location.

Stopping and Parking Procedures

Covers how to stop the car, secure it on hills, and the proper procedure for parking and leaving it.

Towing and Transporting

Towing Warnings and Precautions

Outlines critical warnings and precautions for towing the golf car, including speed limits and safety measures.

Trailer Transport and Storage

Trailer Transport Guidelines

Specifies requirements for transporting the car on a trailer, including vehicle securing and legal compliance.

Off-Season Storage Preparation

Provides instructions for preparing the golf car for extended storage, including battery and fuel management.

Maintenance and Service Preparation

Returning Stored Cars to Service

Details the steps required to safely bring a golf car back into service after a period of storage.

Preventive Maintenance Overview

Emphasizes the importance of a preventive maintenance program for ensuring vehicle reliability and preventing costly repairs.

Periodic Service Schedule

Daily and Weekly Checks

Lists routine inspections and checks to be performed by the owner on a daily and weekly basis.

Monthly and Quarterly Checks

Outlines maintenance tasks for monthly checks and lubrication for quarterly intervals by owner/personnel.

Semi-Annual and Annual Checks

Details more in-depth inspections and lubrication services to be performed by trained personnel semi-annually and annually.

Lubrication and Engine Oil

Lubrication Schedule

Presents a chart detailing periodic lubrication points and recommended lubricants for the golf car.

Engine Oil Level Check

Explains the procedure for checking and maintaining the engine oil level, including cautions.

Capacities, Battery, and Jump Starting

Vehicle Capacities

Lists the fluid and component capacities for the golf car, such as engine oil and fuel tank.

Battery Information and Safety

Covers battery maintenance, safety warnings (DANGER, Poison), and antidotes for acid exposure.

Jump Starting Procedure

Provides essential safety guidelines and steps for jump starting a vehicle with a dead battery.

Cleaning and Owner Registration

Vehicle Cleaning Guidelines

Offers instructions for cleaning the golf car's body, cowl, seat, and removing stubborn stains or residues.

Subsequent Owner Registration

Explains the process for re-registering the vehicle if purchased as used to ensure proper contact.

Vehicle Specifications

General Dimensions and Performance Specs

Lists key physical dimensions, weight, speed, and engine specifications for the DS Golf Car.

System and Component Specifications

Details specifications for the electrical system, brakes, tires, fuel tank, transmission, and suspension.

Standard and Optional Equipment

Enumerates the standard features included with the vehicle and available optional equipment.

Club Car Limited Warranty

Warranty Coverage and Exclusions

Outlines the terms of the limited 2-year warranty, including what is covered and what is excluded.

Warranty Limitations and Liability

Explains the limits of manufacturer liability and exclusions such as incidental or consequential damages.

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