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Club Car DS 2004 Service Manual

Club Car DS 2004
104 pages
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Clu
b Ca
r
MANUAL NUMBER
102397601 
EDITION CODE 1203B0312A
DS GOLF CARS 
GASOLINE/ELECTRIC
2004
MAINTENANCE
SERVICE
MANUAL

Table of Contents

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Club Car DS 2004 Specifications

General IconGeneral
BrandClub Car
ModelDS 2004
CategoryOffroad Vehicle
LanguageEnglish

Summary

Section 1: Safety

General Warning

General safety statements to be heeded when operating, repairing, or servicing the vehicle.

Section 4: Body and Trim

Front Body

Step-by-step instructions for removing and installing the front body of the vehicle.

Section 5: Accelerator and Brake Pedal Group

Pedal Group Adjustment – Gasoline Vehicle

Detailed steps for adjusting the brake pedal height and free play for gasoline vehicles.

Section 6: Wheel Brake Assemblies

Brake Adjustment

Procedures for adjusting brake shoe and drum and brake pedal free play.

Section 7: Steering and Front Suspension

Steering Adjustment

Procedures for adjusting steering alignment and ensuring correct travel limits.

Rack and Pinion

Procedures for removing, disassembling, assembling, and installing the rack and pinion steering gear.

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