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CMA Dishmachines CALYPSO series - User Manual

CMA Dishmachines CALYPSO series
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PRE
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CO
FFEE MA
C
HINE
USE AND MAINTENANCE MANUAL
instructions for the technician
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ENGLISH
Via Condotti Bardini, 1 - 31058 SUSEGANA (TV) - ITALY - Tel. +39.0438.6615 - Fax +39.0438.60657 - www.cmaspa.com - cma@cmaspa.com
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Table of Contents

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Summary

GENERAL WARNINGS AND INSTALLER GUIDELINES

WARNINGS FOR THE INSTALLER

Crucial safety and operational guidelines for machine installation and maintenance by authorized personnel.

MACHINE POSITIONING AND HYDRAULIC CONNECTIONS

HYDRAULIC CONNECTIONS FOR AEP-SMSA;AEAP-SMAT;SAE-SME MACHINES

Detailed steps for connecting water mains, softener, pump, and drain for specific models.

HYDRAULIC CONNECTIONS FOR AL-SMMA MACHINES

Specific steps for connecting water mains and drain for AL-SMMA models.

GAS CONNECTION DETAILS AND ADJUSTMENT

GAS SYSTEM ADJUSTMENT PROCEDURE

Steps for adjusting air aspiration height and checking burner flame quality.

GAS INSTALLATION TABLE AND NOTES

INJECTOR AND AIR CAP ADJUSTMENT TABLE

Table specifying injector types and air aspiration cap settings based on gas type and machine model.

GAS ADJUSTMENT AND MACHINE START-UP

GAS ADJUSTMENT PROCEDURE

Detailed steps for adjusting gas flow, pressure, and burner flame.

MACHINE SWITCH OPERATION AND TUNE-UP

EXTERNAL MOTOR PUMP PRESSURE ADJUSTMENT

Procedure to adjust the operating pressure of the external motor pump using a screw.

MACHINE TUNE-UP AFTER INSTALLATION

Post-installation procedures including flushing the hydraulic circuit and dispensing beverages.

BOILER, EXCHANGERS, AND DELIVERY GROUPS

LEVER GROUP OPERATION

Detailed explanation of how the lever group operates using boiler pressure and water.

AUTOMATIC WATER ENTRY AND ELECTRONIC CONTROL

ELECTRONIC CONTROL UNIT FUNCTION

Role of the electronic control unit in managing volumetric dosing and boiler filling.

VOLUMETRIC DOSING DEVICE EXPLANATION

Details on the volumetric dosing device for precise water measurement in espresso delivery.

PRESSURE SWITCH, THERMOSTAT, AND PUMPING SYSTEM

THERMOSTAT FUNCTION AND RESET

The thermostat's role in protecting the heating element from dry operation.

PUMPING SYSTEM FUNCTION

Explanation of the pumping system's role in supplying water and maintaining pressure.

MACHINE SAFETY AND VALVE GROUP COMPONENTS

VALVE GROUP OVERVIEW

Introduction to the various valves that ensure safe and proper machine operation.

WATER SOFTENER FUNCTION AND REGENERATION

SOFTENER REGENERATION PROCEDURE

Step-by-step instructions for regenerating the water softener.

ELECTRONIC PUSH BUTTON PANELS

SAE - SME PUSH BUTTON PANEL PROGRAMMING

Detailed instructions for programming coffee doses using the SAE-SME push button panel.

PUSH BUTTON PANEL PROGRAMMING PROCEDURES

TH JUNIOR PUSH BUTTON PANEL PROGRAMMING

Step-by-step guide for programming coffee doses on the TH Junior panel.

AEAP - SMAT TIMER PUSH BUTTON PANEL PROGRAMMING

Instructions for programming coffee delivery times using the AEAP-SMAT timer panel.

AUTOSTEAMER SYSTEM OPERATION

ADJUSTING MILK FOAMING LEVEL

Procedure for fine-tuning the milk foaming consistency via an adjustment screw.

CAPPUCCINO MAKER INSTALLATION AND CLEANING

CAPPUCCINO MAKER INSTALLATION

Instructions for attaching the cappuccino maker to the steam spout or tap.

CAPPUCCINO MAKER CLEANING AND STERILIZATION

Procedure for initial cleaning and sterilization of the cappuccino maker using steam.

CAPPUCCINO MAKER OPERATION

ADJUSTING MILK FOAMING FOR CAPPUCCINO

Steps for adjusting air intake to achieve optimal milk foam for cappuccinos.

WARM MILK WITHOUT FOAM

How to use the cappuccino maker to warm milk without producing foam.

MACHINE CHECKS AND MAINTENANCE SCHEDULE

VALVE SYSTEM CHECKS

Procedures for checking the proper operation of the negative pressure, pressure limiting, and non-return drain valves.

MALFUNCTIONS AND SOLUTION GUIDE

MACHINE LACKING POWER TROUBLESHOOTING

Steps to diagnose and resolve issues when the machine has no power.

BOILER NO WATER TROUBLESHOOTING

Steps to diagnose and resolve issues related to no water in the boiler.

NO DISPENSING TROUBLESHOOTING

Steps to diagnose and resolve issues when no coffee is dispensed.

MACHINE WATER LEAKAGE TROUBLESHOOTING

Steps to diagnose and resolve issues related to water leakage from the machine.

COFFEE TOO COLD TROUBLESHOOTING

Steps to diagnose and resolve issues when the coffee dispensed is too cold.

CONTINUED MALFUNCTIONS AND SOLUTIONS

COFFEE TOO HOT TROUBLESHOOTING

Steps to diagnose and resolve issues when coffee is too hot.

PUMP WORKS ONLY WITH MANUAL BUTTON TROUBLESHOOTING

Steps to diagnose and resolve pump operation issues only with the manual button.

COFFEE DISPENSED TOO QUICKLY TROUBLESHOOTING

Steps to diagnose and resolve issues when coffee dispenses too quickly.

ELECTRONIC SYSTEM SHUTDOWN TROUBLESHOOTING

Steps to diagnose and resolve issues causing the electronic system to shut down.

COFFEE DISPENSED TOO SLOWLY TROUBLESHOOTING

Steps to diagnose and resolve issues when coffee dispenses too slowly.

PUMP WATER LEAKAGE TROUBLESHOOTING

Steps to diagnose and resolve issues related to water leaks from the pump.

WET COFFEE GROUNDS TROUBLESHOOTING

Steps to diagnose and resolve issues causing wet coffee grounds.

MOTOR SUDDEN STOP;THERMAL PROTECTOR TROUBLESHOOTING

Steps to diagnose and resolve motor stopping due to overload or thermal protection intervention.

PUMP BELOW NOMINAL CAPACITY TROUBLESHOOTING

Steps to diagnose and resolve issues where the pump operates below its nominal capacity.

NOISY PUMP TROUBLESHOOTING

Steps to diagnose and resolve issues causing the pump to be noisy.

SAE-SME: MANUAL DELIVERY ONLY TROUBLESHOOTING

Troubleshooting for SAE-SME models where delivery occurs only via the manual button.

SPLASHED COFFEE IN CUP TROUBLESHOOTING

Steps to diagnose and resolve issues causing splashed coffee in the cup.

SAE-SME: INCORRECT COFFEE DELIVERY TROUBLESHOOTING

Troubleshooting for incorrect coffee delivery in SAE-SME models.

COFFEE DOSE NOT MET TROUBLESHOOTING

Steps to diagnose and resolve issues where the set coffee dose is not achieved.

LIST OF HAZARDS AND SAFETY PRECAUTIONS

HYDRAULIC DIAGRAM: LEVER GROUP

LEVER GROUP HYDRAULIC SCHEMATIC

A detailed hydraulic diagram illustrating the components and flow for the lever group.

HYDRAULIC DIAGRAM: AEP-SMSA CARTRIDGE EXCHANGER

AEP-SMSA CARTRIDGE EXCHANGER SCHEMATIC

A detailed hydraulic diagram for the AEP-SMSA cartridge exchanger system.

HYDRAULIC DIAGRAM: SAE-SME CARTRIDGE EXCHANGER

SAE-SME CARTRIDGE EXCHANGER SCHEMATIC

A detailed hydraulic diagram for the SAE-SME cartridge exchanger system.

HYDRAULIC DIAGRAM: AEP-SMSA EXTRACTABLE EXCHANGER

AEP-SMSA EXTRACTABLE EXCHANGER SCHEMATIC

A detailed hydraulic diagram for the AEP-SMSA extractable exchanger system.

HYDRAULIC DIAGRAM: SAE-SME EXTRACTABLE EXCHANGER

SAE-SME EXTRACTABLE EXCHANGER SCHEMATIC

A detailed hydraulic diagram for the SAE-SME extractable exchanger system.

HYDRAULIC DIAGRAM: AEP-SMSA CTS SYSTEM

AEP-SMSA CTS SYSTEM SCHEMATIC

A detailed hydraulic diagram for the AEP-SMSA CTS system.

HYDRAULIC DIAGRAM: SAE-SME CTS SYSTEM

SAE-SME CTS SYSTEM SCHEMATIC

A detailed hydraulic diagram for the SAE-SME CTS system.

HYDRAULIC DIAGRAM: AEP-SMSA BOOSTED SYSTEM

AEP-SMSA BOOSTED SYSTEM SCHEMATIC

A detailed hydraulic diagram for the AEP-SMSA BOOSTED SYSTEM.

HYDRAULIC DIAGRAM: SAE-SME BOOSTED SYSTEM

SAE-SME BOOSTED SYSTEM SCHEMATIC

A detailed hydraulic diagram for the SAE-SME BOOSTED SYSTEM.

ELECTRICAL MAINS CONNECTION DIAGRAMS

MACHINE POWER SUPPLY ELECTRICAL DIAGRAMS

ELECTRICAL DIAGRAM: AL-SMMA WITH AUTOMATIC WATER ENTRY

ELECTRICAL DIAGRAM: AEP-SMSA VERSION

AEP-SMSA VERSION ELECTRICAL SCHEMATIC

Electrical schematic diagram for the AEP-SMSA version of the espresso machine.

ELECTRICAL DIAGRAM: AEAP-SMAT VERSION

AEAP-SMAT VERSION ELECTRICAL SCHEMATIC

Electrical schematic diagram for the AEAP-SMAT version of the espresso machine.

ELECTRICAL DIAGRAMS: SAE-SME VERSION OVERVIEW

SAE-SME MODEL AND DIAGRAM INDEX

A table listing SAE-SME machine models, control unit codes, and corresponding electrical diagram page references.

SAE-SME ELECTRICAL DIAGRAM: CODE 18365-18366 *JUNIOR*

ELECTRICAL DIAGRAM COMPONENT LEGEND

SAE-SME ELECTRICAL DIAGRAM: CODE 18371010-18371011 *JUNIOR*

SAE-SME ELECTRICAL DIAGRAM: CODE 18090065-18090066 *JUNIOR*

ELECTRICAL DIAGRAM COMPONENT AND JUMPER LEGEND

SAE-SME ELECTRICAL DIAGRAM: CODE 18077-18078-18079

SAE-SME ELECTRICAL DIAGRAM: CODE 18090016-18090017-18090028-18090029 *GIEMME*

SAE-SME ELECTRICAL DIAGRAM: CODE 18090016-17 18090028-29 *GICAR*

SAE-SME ELECTRICAL DIAGRAM: CODE 18090030-18090031 *GIEMME*

SAE-SME ELECTRICAL DIAGRAM: CODE 18090030-18090031 *GICAR*

SAE-SME ELECTRICAL DIAGRAM: CODE 18090047-48 *GIEMME*

SAE-SME ELECTRICAL DIAGRAM: CODE 18090047-48 *GICAR*

SAE-SME ELECTRICAL DIAGRAM: CODE 18090079-80

SAE-SME ELECTRICAL DIAGRAM: CODE 18090051-52

CMA Dishmachines CALYPSO series Specifications

General IconGeneral
BrandCMA Dishmachines
ModelCALYPSO series
CategoryCoffee Maker
LanguageEnglish

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