Coda AiRAY - User Manual

To Next Page

Coda Audio AiRAY Rigging Maintenance V1.0 1

Coda Audio Rigging System’s Maintenance

The following general maintenance procedures apply to Coda Audio AiRAY and

SC2-F/ SCV-F, rigging parts and accessories.

As there are some differences to certification and other local regulation requirements from

one territory to another, the following maintenance procedures are supplied as a guide to

general good maintenance of your rigging system. This guide should be studied in conjunction

with any local rules and regulations for your territory. This guide does not replace any local

rules and regulations and should not be taken as an overriding guide to any local rules and

regulations that you may need to adhere to in your own territory.

General:

All rigging parts, including cabinet fixtures and fitting, fly-bars, extension bars, shackles and

dollies should be fully inspected every 12 months. The owner of the equipment should set up

their own schedule for undertaking this work. It is recommended that the first general

inspection should be undertaken 12 months from date of first system use.

In addition to an annual inspection of all parts; Coda Audio recommends that a general visual

inspection of all parts should take place before each system is installed or used. A further

visual inspection should be undertaken at the end of each use. These inspections should be

performed by a suitably experienced and qualified system technician, and a log should be

kept of all inspections completed.

It is important to remember that the cabinet fixtures and fastenings form an integral part of

the overall suspension (flying) system. Therefore, great care must be taken when using,

transporting or storing your cabinets and accessories so as to avoid any physical damage,

either via hard contact with floors, walls or other equipment coming into contact with your

speaker cabinets and their accessories. Coda Audio provides a variation of transport dollies,

flight cases and soft covers to help protect your system, and these should be used at all times.

Coda Audio does not accept any liability or responsibilities for damage, how so ever caused,

to your systems or accessories at any time. Coda Audio recommends the use of the

accessories made available, at all times without exception. It is the responsibility of the

equipment “owner” to keep all equipment in good working order and for it to be used only as

intended, within its listed specification area of use. Should you have any questions relating to

the correct usage of the equipment, please contact your Coda Audio representative or Coda

Audio direct for further assistance and support. Contact information is listed at the end of this

document.

This document will only discuss and cover Coda Audio supplied products and accessories. This

document does not take into account any equipment which is used in conjunction with Coda

Audio products and accessories, such as chain motors, electric hoists, steel wire, shackles or

other rigging equipment.

Need help?

Do you have a question about the Coda AiRAY and is the answer not in the manual?

The Coda Audio AiRAY Rigging System is a comprehensive solution for suspending and ground-stacking Coda Audio line array cabinets, including the AiRAY, SC2-F, and SCV-F models. It comprises integrated cabinet hardware, fly-bars, extension bars, shackles, and dollies, all designed to ensure safe and reliable deployment of the speaker systems.

Function Description:

The system facilitates the secure suspension of speaker cabinets from supporting fly-bars or fly-frames, or from one another below a fly-frame. It also supports ground-stacked configurations using appropriate accessories. The integrated steel flying hardware, designed and fitted by Coda Audio during manufacturing, is an integral part of the overall suspension system, ensuring its function aligns with the system's design and specifications. The various fly-bars, extension bars, and adaptors (such as FR-AR, FRT-AR, EXBAR-AR, ADS, AR-LINK, and VR-AR-LINK) provide flexibility for different rigging configurations, including top-sub combinations and rear connections for ViRAY cabinets below AiRAY. The system is designed for use by suitably experienced and qualified individuals, adhering to local rules and regulations.

Important Technical Specifications:

Working Load Limit (WLL):
- Fly-bars (FR-AR, FRT-AR, EXBAR-AR, ADS): 800kg each.
- AGA (AiRAY Ground Stack Adapter): 240kg (for 6x AiRAY cabinets).
- AR-LINK: 240kg (for 6x AiRAY cabinets).
- VR-AR-LINK: 200kg (for 8x ViRAY cabinets).
Materials: External and internal flyware parts are made from high-grade steel, anti-rust coated, and painted with multiple coats. Cabinet enclosures are covered with polyurea coating for damage prevention.
Fixings and Fastenings: Utilizes Torx head, Allen key type, and Cross Head screws for secure attachment of metalwork to cabinets.
Flying Pins: Specially designed Coda Audio retaining pins (Coda-Pin F VIRAY and Coda-Pin-R VIRAY) are attached to the metalwork and operate on a "Spring & Ball" system for secure locking and unlocking. The Coda-Pin-R VIRAY for the rear flying system is retained by a steel wire, which is designed to break under excessive pressure, as it has no load-bearing function.
Safety Factor: Flying accessories are generally designed with a 10:1 safety factor.

Usage Features:

Versatile Configurations: Supports both suspended and ground-stacked setups, with various fly-bars and adaptors for different array designs and combinations of speaker models.
Integrated Hardware: Speaker cabinets come with pre-installed steel flying hardware, simplifying setup.
Secure Pin System: The "Spring & Ball" system for flying pins ensures they are locked in place during operation and transport, preventing accidental disengagement.
Transport Solutions: Coda Audio offers transport dollies, flight cases, and soft covers to protect the system during transport and storage, which are highly recommended for use at all times.
Clear Labeling: All AiRAY accessories include general information and warnings, such as model, version, weight, WLL, and maximum load, to guide users.
Loading Capacity Calculator: Users are advised to check the loading capacity calculator before use to ensure safe operation.

Maintenance Features:

Annual Full Inspection: All rigging parts, including cabinet fixtures, fly-bars, extension bars, shackles, and dollies, require a full inspection every 12 months. This includes checking for wear and tear, rust, alignment, and any damage to metal parts.
Pre- and Post-Use Visual Inspection: A general visual inspection of all parts should be undertaken before and after each system installation or use.
Log Keeping: A log of all completed inspections should be maintained.
Fixings and Fastenings Check: Regularly check that all screws, bolts, and washers are flush and tight. A manual check with appropriate tools (Torx, Allen, Cross Head) should be performed annually, applying light clockwise pressure (not exceeding 1 kg).
Flying Pins Check: Regular visual inspections of pins are required, with a full physical inspection every 12 months to check for alignment, free movement, and operational defects. Ensure pins are correctly secured in transport position when not in use.
Woodwork Maintenance: Polyurea-coated wooden enclosures can be touched up for scratches using HAMMERITE DIRECT TO RUST METAL PAINT SMOOTH AEROSOL SDSHM106 BLACK. Complete repainting requires returning cabinets to Coda Audio GmbH.
Metalwork Maintenance: Scratches on powder-coated metalwork can be touched up with a paint marker or permanent marker. For larger areas, use black spray color (RAL9005). A light rub-over with an oil cloth can reduce oxidation in difficult climatic conditions, but users should be informed of potential oil deposits.
Cleaning: Regularly remove any sticky tape or glue to prevent dust and dirt buildup.
Drying: If cabinets or metalwork become wet, they should be dried naturally as soon as possible to prevent oxidation and mold.
Replacement Parts: Only use original Coda Audio replacement parts for any damaged or lost components to maintain safety and system integrity.
Magnetic Particle Examination: Coda Audio supplies all welded rigging accessories with specific Magnetic Particle Examination Reports, confirming the quality of welds.
Overload and Misuse Prevention: Never overload any part of the system beyond published specifications. Avoid dropping parts, using tools like hammers, or any misuse that could deform connection points. Any parts subjected to misuse or overloading should be fully inspected and, if necessary, load tested by a certified center.

Coda AiRAY Specifications

General

Brand	Coda
Model	AiRAY
Category	Speakers
Language	English