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Cold Jet Aero2 PCS 60 - User Manual

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Original Instructions [English]
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Summary

System Identification

Data Plate Information

Details for recording machine specifications from the data plate.

Introduction to the PCS 60

About This Manual

Purpose and scope of the operator manual for machine users.

PCS 60 Machine Overview

Overview of the PCS 60 machine's features and technology.

Environmental Impact of Dry Ice

Information on the environmental aspects of dry ice usage.

Safety Precautions

General Safety Guidelines

Essential safety practices for operating the machine.

CO2 and Gas Safety Hazards

Hazards and precautions related to carbon dioxide gas.

Electrical Safety and ESD

Warnings and procedures for preventing electrical shock and ESD.

Safety Labels and Warnings

Safety Label Definitions

Explanation of symbols used on the machine for safety.

Detailed Cautions and Warnings

Detailed list of cautions and warnings for safe operation.

Safety Label Locations

Lockout Tagout and Emergency Procedures

LO;TO Procedure Steps

Detailed steps for performing lockout/tagout procedures.

Emergency Stop Operation

How to use the emergency stop button for immediate shutdown.

Machine Reset Screen

Procedure for resetting the machine after an emergency stop.

PCS 60 System Configuration

Applicator Kit Components

Components included in Performance and Precision Kits.

PCS 60 Technical Specifications

PCS 60 Component Identification

PCS 60 Initial Setup

Typical Setup Configuration

Illustration of the PCS 60 in its typical operational setup.

Applicator Systems

Performance Applicator Details

Description and components of the Performance Applicator.

Precision Applicator Details

Description and components of the Precision Applicator.

Applicator Control Interface

Explanation of 3-function controls on applicators.

Nozzle Selection Guide

Performance Applicator Nozzles

Specifications for Performance Applicator nozzles.

Specialty Nozzle Applications

Unique nozzle configurations for specific applications.

Precision Applicator Nozzles

Fan Nozzle Specifications

Specifications for fan-type precision applicator nozzles.

Nozzle Attachment Procedure

Step-by-step guide for attaching nozzles.

Advanced Applicator Features

Optional Advanced Components

Details on optional advanced applicator features.

Control Panel and HMI Screens

Home Screen Interface

Explanation of the PCS 60 Home Screen interface.

Settings Screen Navigation

How to navigate and use the Settings Screen.

HMI Display Color Indicators

Meaning of color changes for display items on the HMI.

Operation and Handling Procedures

Unpacking and Initial Inspection

Procedure for unpacking and inspecting the PCS 60.

Transport, Storage, and Disposal Guidelines

Guidelines for safe transport, storage, and disposal.

Personal Protective Equipment (PPE) Requirements

Required PPE for operating the PCS 60.

PCS 60 Setup Guide

Machine Setup Instructions

Instructions for proper installation and setup of the machine.

Hose and Fitting Installation

Steps for setting up hoses and connections.

Hose Connection Procedures

Quick Disconnect Fittings (QDC) Usage

How to attach hoses using QDC.

Applicator Hose Assembly

Connecting applicator to hoses and control cable.

Nozzle and Ground Reel Attachment

Attaching nozzles and ground reels for operation.

Compressed Air Supply Requirements

Compressed Air Supply Quality

Requirements for incoming compressed air quality.

ISO Air Purity Standards

Detailed air purity classes according to ISO standard.

Environmental Impact on Air Quality

How environment affects air quality and machine performance.

Starting and Operating the PCS 60

System Purging and Calibration

Purging the system and initial calibration process.

Loading Dry Ice into Hopper

Steps for properly loading dry ice into the hopper.

Hopper Lid and Safety

Procedure for closing the hopper lid and safety grate.

Setting Particle Size and Feed Rate

Adjusting particle size and dry ice feed rate.

Applicator Activation for Blasting

How to activate the applicator for blasting.

Blasting Dry Ice Particles

Shutting Down the PCS 60

Advanced PCS 60 Features

Optional Password Protection Setup

How to set up a password to lock machine settings.

Recipe Management Functions

Saving and recalling optimal machine settings.

Advanced Settings Configuration

Adjusting SureFlow system and other preferences.

Status Screen Information Display

Displaying machine status, error codes, and diagnostic data.

Cold Jet CONNECT Platform

Cold Jet CONNECT Overview

Introduction to the remote monitoring and support platform.

Accessing CONNECT Features

Steps to access manuals, training, and support.

CONNECT Analytics Login Procedure

Procedure for logging into the analytics portal.

Machine Identity Verification

Process for verifying machine ownership for analytics access.

Machine Inspection and Maintenance

Daily and Weekly Inspection Checks

Daily and weekly inspection checks for the PCS 60.

Service and Support Options

Optional Service Agreements

Overview of available service and support plans.

Warranty Policy Details

EU Declaration of Conformity

Technical Schematics and Drawings

Dimensional and Pneumatic Drawings

Technical drawings showing machine dimensions and pneumatics.

Electrical Schematics Overview

Diagrams illustrating the machine's electrical system.

PCS 60 Dimensional Drawing

Detailed dimensional drawing of the PCS 60.

Pneumatic Schematic Details

Pneumatic Schematic Diagram

Detailed pneumatic diagram of the PCS 60.

Pneumatic Schematic Continuation

Further details of the pneumatic schematic.

Electrical Schematic Details

Main Electrical Schematic

Overview of the machine's electrical schematics.

Electrical Schematic Sections

Continuation of the electrical schematic diagrams.

PCS 60 Acoustic Emissions

Contact Information

Cold Jet Aero2 PCS 60 Specifications

General IconGeneral
Dry Ice Capacity60 lbs (27 kg)
Power Supply230 V / 50 Hz
Dry Ice Particle Size3 mm
Nozzle OptionsVarious options available
Sound Pressure Level85 dB(A)

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