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Coleman Powersports CT200U - User Manual

Coleman Powersports CT200U
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READ THIS MANUAL CAREFULLY!
POWERSPORTS
(888)-405-8725 Coleman Powersports
1775 E. University Dr. Tempe, AZ. 85281
CT200U
Recommended
Age 13+
Provincial / Municipal governments have dierent regulations
pertaining to owning and operating an o-road vehicle, learn the
regulations in your area.
www.colemanpowered.com
OWNER’S MANUAL
REV# 101116

Questions and Answers

Summary

To the Owner

Parental Guidance for Safe Operation

Important safety advice for parents supervising children's use of the mini bike.

Importance of Reading the Manual

Emphasizes thorough reading of the manual for safe and enjoyable operation.

Coleman Powersports Limited Warranty

Warranty Coverage Details

Outlines the limited warranty provided for the product.

Definition of a Product Defect

Defines what constitutes a defect covered by the warranty.

Authorized Repair Providers

Specifies who is authorized to perform warranty repairs.

How to Obtain Warranty Service

Provides instructions for contacting service and obtaining warranty claims.

Warranty Exclusions and Limitations

What the Warranty Does Not Cover

Lists items and conditions excluded from warranty coverage.

Warranty Limitations and Disclaimers

Details limitations on liability and implied warranties.

Important Safety Labels

Label Location Guide

Visually identifies the location of important labels on the mini bike.

Warning Labels and Instructions

Key Operational Warnings

Highlights critical warnings for safe operation, hot surfaces, and moving parts.

Pre-Ride Safety Checks

Lists essential checks to perform before operating the mini bike.

Tire Pressure and Load Capacity

Information on correct tire pressure and maximum weight capacity.

Service and Repair Contact

Provides the contact number for service and repair assistance.

Safety Guidelines for Riding

Rider and Protective Gear Requirements

Mandates rider age, proper gear, and safe riding practices.

Safe Riding Techniques

Advice on speed, terrain awareness, and handling the bike.

Actions to Avoid While Riding

Lists prohibited actions like stunts, drugs, and unsecured clothing.

Component Identification and Layout

Main Bike Component Locations

Identifies major components of the mini bike using numbered diagrams.

Handlebar Control Identification

Identifies key controls located on the handlebars.

Part Functions Explained

Throttle Grip Operation

Explains how the throttle grip controls engine speed.

Engine Stop Switch Functionality

Describes the operation of the engine stop switch.

Rear Brake Lever Operation

Details how to apply the rear brake using the left hand lever.

Component Operations

Starting Engine Controls Operation

Explains operation of choke, fuel valve, and starter for engine ignition.

Fuel Tank and Oil Access

Instructions for accessing fuel tank and oil fill points.

Fuel and Oil Information

Fuel Type and Refueling Safety

Details fuel type, blend limitations, and safe refueling practices.

Recommended Engine Oil

Specifies the recommended engine oil type and capacity.

Pre-Ride Inspection Procedures

Comprehensive Inspection Checklist

A detailed checklist for inspecting the mini bike before each ride.

Inspection Safety Precautions

Highlights hazards of failing to inspect or checking with a running engine.

Riding the Mini Bike Safely

Mandatory Protective Gear

Mandates wearing a helmet, eye protection, and protective clothing for rider safety.

Risks of Riding Without Gear

Explains the dangers of riding without essential protective equipment.

Operating the Mini Bike

Engine Starting Sequence

Step-by-step guide on how to properly start the mini bike engine.

Enclosed Area Operation Warning

Warns against starting or running the bike in enclosed spaces due to hazardous exhaust fumes.

Riding Techniques and Precautions

Safe Starting and Acceleration

Guidance on safely starting to ride, including throttle control.

Handling and Braking Advice

Advises against removing hands/feet and warns about braking during turns.

Load Capacity and Modifications

Maximum Load and Accessories

Specifies maximum load capacity and precautions for adding accessories.

Aftermarket Parts and Modifications

Discusses aftermarket parts and warns against unauthorized modifications.

Maintenance Overview

Importance of Regular Maintenance

Emphasizes proper maintenance for safety, lifespan, and performance.

Maintenance Cautions and Warnings

Warns against improper maintenance and using non-compatible parts.

Maintenance Schedule

Periodic Maintenance Tasks

Outlines regular maintenance tasks and their recommended intervals.

Maintenance Responsibility

Clarifies which maintenance tasks can be done by the owner vs. service center.

Air Filter Maintenance

Cleaning and Inspecting the Air Filter

Instructions for cleaning, inspecting, and replacing the air filter element.

Air Filter Service Caution

Warns about cleaning the air filter in wet/dusty conditions to prevent damage.

Spark Plug Service

Spark Plug Inspection and Gap Setting

Guide for inspecting, cleaning, and correctly gapping the spark plug.

Spark Plug Hole Protection

Warns about preventing dirt from entering the spark plug hole during service.

Engine Oil Maintenance

Checking and Changing Engine Oil

Procedures for checking and changing the engine oil, including warnings.

Engine Oil Handling Safety

Advises on safe handling of engine oil due to potential health hazards.

Engine Adjustments and Checks

Idle Speed Adjustment Procedure

Instructions for adjusting the engine's idle speed.

Throttle Cable Free Play Adjustment

How to adjust the throttle cable for proper free play.

Throttle Play Hazard Warning

Warns about the hazards of inadequate throttle play.

Fuel Hose Inspection Guidelines

Guidance on inspecting fuel hoses for leaks or damage.

Brake System Adjustments

Brake Lever Free Play Adjustment

Steps to adjust the free play of the brake lever.

Rear Brake Adjustment Procedure

Instructions on adjusting the rear brake for optimal braking.

Valve Clearance Service Recommendation

Information on valve clearance and recommendation for professional service.

Chain and Sprocket Maintenance

Chain and Sprocket Inspection

How to inspect the drive chain and sprockets for wear and tension.

Chain Tension Adjustment Method

Steps for adjusting the chain tension to the correct slack.

Drive Chain Lubrication

Instructions for cleaning and lubricating the drive chain.

Centrifugal Clutch Maintenance

Clutch Cleaning and Lubrication

Procedures for cleaning and lubricating the centrifugal clutch.

Centrifugal Clutch Safety Warnings

Highlights risks of performing maintenance while running and operating without the clutch cover.

Tire Maintenance and Safety

Tire Inspection and Replacement

Guide to inspecting tires for wear, pressure, and damage, and replacement advice.

Tire Wear and Pressure Hazards

Warns about hazards of worn tires or improper tire pressure.

Storage and Retrieval Procedures

Long-Term Storage Preparation

Steps for preparing the mini bike for extended storage.

Returning to Service After Storage

Procedures for bringing the mini bike back into service after storage.

Bike Care and Transport

Washing and Cleaning Instructions

Instructions for washing the mini bike safely and effectively.

Secure Transport Guidelines

Steps for preparing and transporting the mini bike securely.

Troubleshooting Common Issues

Engine Starting Problems

Common causes and solutions for the engine failing to start.

Engine Stalling and Performance Issues

Troubleshooting steps for engine stalling or erratic running.

Technical Specifications

Engine and Performance Specs

Detailed technical specifications of the engine and performance metrics.

Dimensions, Weight, and Capacity

Physical dimensions and weight capacity of the mini bike.

Transmission, Suspension, and Braking

Technical details on transmission, suspension, and braking systems.

Tire, Fuel, and Oil Details

Specifications for tires, fuel system, and lubrication requirements.

Frame and Engine Identification

Locating VIN and Engine Numbers

Identifies the location and importance of VIN and engine numbers.

Emissions Limited Warranty

EPA Emissions Warranty Coverage

Details the limited warranty for emissions-related components.

Emissions Warranty Terms

Specifies the warranty duration and components covered for emissions.

Warranty Disclaimer and Contact

Warranty Limitations and Exclusions

Outlines disclaimed warranties and exclusions for damage/misuse.

Warranty Inquiry Contact Information

Provides contact details for warranty inquiries.

Coleman Powersports CT200U Specifications

General IconGeneral
Displacement196cc
Fuel SystemCarburetor
IgnitionCDI
Final DriveChain
FrameSteel
Front Tire19 x 7-8
Rear Tire19 x 7-8
Bore x Stroke68mm x 54mm
Starting SystemRecoil
TransmissionAutomatic
Front SuspensionTelescopic fork
Rear SuspensionDual shock
Engine Type4-stroke, single cylinder
Width35 in

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