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Coleman 9406A Series User Manual

Coleman 9406A Series
48 pages
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For Outdoor Use Only
NOTE:
Propane cylinder is not
included.
IMPORTANT
Read this manual carefully before
assembling, using or servicing this grill.
Keep this manual for future reference.
If you have questions about assembly,
operation, servicing or repair of this grill,
please call Coleman at 1-800-835-3278
or TDD: 1-316-832-8707. In Canada call
1-800-387-6161.
Gas Barbecue
Use, Care & Assembly Manual
With Grill Lighting Instructions
9406A Series (LP Gas)
ASSEMBLER/INSTALLER:
Leave these instructions with the consumer.
CONSUMER/USER:
Read all instructions and keep in a safe place for future reference.
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Coleman 9406A Series Specifications

General IconGeneral
BrandColeman
Model9406A Series
CategoryGrill
LanguageEnglish

Summary

Technical Characteristics

Grill Specifications (Input, Fuel, Regulator)

Details about the grill's input rating, fuel type, and required regulator.

General Safety Information

Understanding Safety Alert Symbols

Explains DANGER, WARNING, and CAUTION symbols used in the manual.

Gas Leak Detection and Response

Procedures for detecting and responding to gas leaks.

Flammable Materials and Storage Warnings

Safety guidelines regarding flammable liquids and cylinder storage.

California Proposition 65 Warning

Notice regarding carbon monoxide health risks.

Critical Safety Warnings

Outdoor Use and Child Safety Dangers

Emphasizes outdoor use only, no garages, and no children.

Grill Operation and Area Safety

Do not move while lit, keep area clear, avoid hot surfaces, unattended use.

Propane Cylinder Storage Rules

Cylinder disconnection when not in use and outdoor storage requirements.

General Installation Procedures

Adhering to Installation Codes

Installation must comply with local codes and national standards.

RV/Boat Installation Restrictions

Appliance not for installation in or on recreational vehicles or boats.

Clearance and Ventilation Requirements

Minimum clearances and maintaining ventilation flow for safe operation.

Portable LP Gas Cylinder Handling

LP Gas Properties and Hazards

LP gas is flammable, heavier than air, and collects in low areas.

Cylinder Specifications and Compatibility

Requirements for LP gas cylinders and compatible connections.

Regulator and Cylinder Connection Safety

CGA #600 Regulator Usage

Use only the supplied CGA #600 regulator and compatible cylinders.

Spare LP Cylinder Storage Hazard

Prohibited Spare Cylinder Storage Locations

Never store spare LP cylinders under the grill or near heat sources.

Grill Component Identification

Labeled Grill Parts Overview

Lists and identifies main parts of the barbecue grill.

Grill Assembly Guide

Preparation and Part Inspection

Remove packing material and inspect all components before assembly.

Attaching Side Table Assembly

Steps for attaching the side table using washers and screws.

Installing Cooking Grates and Cooktops

Instructions for replacing cooking grates and cooktops.

Folding and Securing Grill Legs

Steps to fold legs into brackets and secure with bolts.

Final Grill Assembly Steps

Installing the Towing Handle

Inserting and locking the towing handle into the leg.

Attaching Grill Wheels

Attaching the wheels to the grill's axles using bolts and washers.

Setting Up the Grill for Operation

Releasing and Extending Grill Legs

Releasing leg lockers and extending the grill stand to its upright position.

Securing Grill Top to Leg Hooks

Locking the grill top into the leg hooks for stability.

Installing the 1 lb Propane Cylinder

Cylinder Type and Outdoor Installation

Use only marked "Propane" cylinders; installation must be outdoors.

Cylinder Handling and Storage Safety

Safety warnings for handling cylinders and storage near heat sources.

Propane Cylinder Attachment Precautions

Hand-Tightening Cylinder Connection

Tighten cylinder by hand only; do not use tools.

Burner and Orifice Setup and Checks

Burner Tube and Orifice Alignment

Verify burner tube is correctly positioned over the orifice fitting.

Venturi Tube Cleaning for Blockages

Check and clean venturi tubes for insect nests or debris.

LP Gas Cylinder Leak Testing

Fire and Explosion Prevention During Testing

No smoking or ignition sources, outdoors only, no flame.

Checking for Gas Leaks

Soapy Water Leak Detection Method

Apply soapy solution to connections; bubbles indicate a leak.

Fixing Fuel Leaks

Joint Tightening and Part Replacement

Tighten loose joints or replace faulty parts; replace damaged cylinders.

Pre-Use Start-Up Safety Checklist

Essential Safety Steps Before Operation

Critical safety steps to observe before using the grill.

Grill Lighting Procedures

General Lighting Safety Rules

Open lid, ensure knobs are off, do not stand over grill.

Using INSTASTARTâ„¢ Electronic Ignition

How to operate the electronic ignition system for lighting.

Match Lighting Procedure

Step-by-step guide for lighting the burner with a match or lighter.

Lighting Fluid Prohibition

Do Not Use Charcoal or Lighting Fluid

Prohibits the use of charcoal or lighting fluid for ignition.

Shutting Off the Grill Safely

Control Knob Operation for Shutdown

Turn both control knobs to the "OFF" position to shut down.

Cylinder Disconnection for Storage

Ensure the disposable cylinder is disconnected when the grill is not in use.

General Grill Use and Burner Flame Guide

General Area and Grill Maintenance Warnings

Keep area clean, avoid tipping, ensure ventilation, hot surfaces.

Conditioning the Grill Before First Use

Operate grill for 5 minutes on high to burn off manufacturing oils.

Identifying Correct Burner Flames

Describes ideal blue flames with yellow tips versus irregular yellow flames.

Grilling Tips and Safe Operation

Burner Control Setting Recommendations

Guidance on using high, medium, and low flame settings for different foods.

Safe Grill Operation Practices

Never leave food unattended, avoid standing directly over the cooking area.

Food Preparation Recommendations

Tips on trimming fat, thawing, seasoning, and turning food for best results.

Handling Grease Fires

Grease Fire Response Steps

Shut off gas, let fire burn out, remove cylinder after cooling.

Preventing Grease Fires and Flare-ups

Preheat with lid closed, trim fat, cook fatty meats on low heat.

Cooking Methods Explained

Direct Cooking Method

Heat source directly below food; suitable for searing and quick cooking.

Indirect Cooking Method

Food cooked away from direct heat; good for tenderizing and preventing burning.

Grill Care and Maintenance

Warranty Voiding Precautions

Avoid using items not designed for the grill, like pots on grates.

Grill Grate and Interior Cleaning

Grate and Griddle Usage Restrictions

Do not use grates on campfires or leave empty on burner.

Cleaning Cooking Grates and Griddles

Clean grates with damp cloth or mild detergent after cooking.

Cleaning the Grill Interior

Scrape interior with tools, remove excess grease and residue.

Cleaning the Venturi Tubes

Venturi Blockage Hazards

Spider webs/nests can obstruct gas flow, causing fire and injury.

Venturi Cleaning Procedure

Use a flexible brush or wire to remove obstructions from venturi tubes.

Reassembling Burner and Venturi

Reinstall burner and ensure orifice fittings are inside the venturi tube.

Moving and Storing the Grill

Moving the Grill Safely

Do not move while lit or hot; clean grease tray; move slowly.

Post-Movement Checks

Check gas connections for leaks and venturi alignment after moving.

Preparing Grill for Storage

Clean grill, coat burner, store indoors or cover outdoors.

Troubleshooting Common Grill Issues

Grill Not Lighting or Incomplete Flame

Checks for fuel, igniter, venturi blockages, and regulator issues.

Yellow Flame or Uneven Heat

Addresses venturi alignment, new burner oil, and burner cleaning.

Grill Too Hot or Flame Blowout

Solutions for excessive heat, flame blowouts, and windy conditions.

Fire at Connection or Control Area

Immediate actions for fires, checking connections, and leaks.

Replacement Parts Identification

Grill Components and Accessories List

Lists and illustrates replaceable parts and optional accessories.

Coleman Grill Warranty Information

Warranty Coverage and Exclusions

Details what the warranty covers and what it does not cover.

Obtaining Warranty Service

Instructions on how to contact Coleman for warranty service and return procedures.

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