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Coleman Air Compressors - User Manual

Coleman Air Compressors
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200-2275
Revision B
Operator Manual
Manuel de l’opérateur
Manual del operador
Oilless, Single Stage, Direct Drive, Electric Air Compressors
Sans l’huile, d’une seul étape, à prise directe, compresseurs d’air
électriques
Sin aciete, de una sola etapa, de mando directo, compresores de aire
eléctricos
Coleman Powermate, Inc. P.O. Box 206, 118 West Rock Street, Springfield MN 56087
Printed in U.S.A.
©
9-01
WARNING: Read and understand all safety precautions in this manual before operating. Failure to comply with
instructions in this manual could result in personal injury, property damage, and/or voiding of your warranty. Coleman
Powermate Compressors WILL NOT be liable for any damage because of failure to follow these instructions.
AVERTISSEMENT : Lisez et veillez à bien comprendre toutes les consignes de sécurité de ce manuel avant
d'utiliser l'appareil. Toute dérogation aux instructions contenues dans ce manuel peut entraîner l'annulation de la
garantie, causer des blessures et/ou des dégâts matériels. Le fabricant NE SAURA être tenu responsable de dommages
résultant de l'inobservation de ces instructions.
ADVERTENCIA: Lea y comprenda todas las precauciones de seguridad contenidas en este manual antes de
utilizar esta unidad. Si no cumple con las instrucciones de este manual podría ocasionar lesiones personales, daños a la
propiedad y/o la anulación de su garantía. El fabricante NO SERÁ responsable de ningún daño por no acatar estas
instrucciones.

Table of Contents

Questions and Answers

  • G
    Gilbert HobbsAug 14, 2025
    Why is my Coleman Air Compressors Air Compressor not building enough pressure?
    • J
      Joshua BlakeAug 14, 2025
      Your Coleman Air Compressor might not be building enough pressure due to several reasons. The tank petcock could be open (close it), there may be leaking fittings (check with soapy water and tighten or reseal, but don't overtighten), or the air intake could be restricted (clean or replace the air filter). Also, excessive air usage, an undersized compressor (check accessory air requirements), a restricted check valve (clean or replace), a hole in the air hose (check and replace), tank leaks, blown seals (replace), valve leaks (replace parts and seals), or a leaking piston seal (replace piston and cylinder sleeve assemblies) could be the cause.
  • J
    Joel DaughertyAug 18, 2025
    What to do if my Coleman Air Compressors circuit breaker trips too often?
    • M
      Megan BrownAug 18, 2025
      If the circuit breaker trips frequently on your Coleman Air Compressor, the issue might be low voltage (furnish adequate power, try without an extension cord), excessive wire length (consult an electrician), restricted air passages (contact authorized service center), or back pressure in the pump head (replace check valve, pressure switch bleeder valve and relocate compressor to a cool, dry, well-ventilated area).
  • S
    sean11Aug 21, 2025
    What causes a Coleman Air Compressors to overheat?
    • C
      Craig PowellAug 21, 2025
      A Coleman Air Compressor may overheat due to poor ventilation, dirty cooling surfaces (clean the pump and motor thoroughly), or a leaking valve (replace worn parts and reassemble with new seals).
  • L
    lawrencenathanAug 28, 2025
    Why does my Coleman Air Compressors start and stop excessively?
    • D
      Daniel WoodwardAug 28, 2025
      Excessive starting and stopping of your Coleman Air Compressor, when not in use, can be caused by leaking fittings (check with soapy water and tighten or reseal; do not overtighten), worn parts that need replacement and reassembly with new seals or faulty seals that must be replaced.
  • L
    Lisa FloydAug 31, 2025
    Why does the pressure relief valve open on my Coleman Air Compressors?
    • C
      Cynthia CollierAug 31, 2025
      The pressure relief valve on your Coleman Air Compressor opens because the tank pressure has exceeded the normal operating pressure or because the pressure switch is stuck. In both cases, the suggested solution is to replace the pressure switch.
  • G
    gpotterSep 3, 2025
    Why does my Coleman Air Compressor motor stall?
    • S
      Stephanie StevensonSep 4, 2025
      Your Coleman Air Compressor motor might stall due to low voltage (furnish adequate power) or a defective pressure switch bleeder valve (replace it).
  • M
    mary73Sep 7, 2025
    What to do if the Coleman Air Compressors regulator leaks?
    • L
      Lance SalinasSep 7, 2025
      If your Coleman Air Compressor regulator leaks or doesn't regulate pressure, it's likely due to dirty or damaged internal parts. Replace the regulator or its internal parts.
  • D
    David MasseySep 12, 2025
    What should I do if the pressure gauge reading drops when using my Coleman Air Compressor?
    • W
      Willie GuzmanSep 12, 2025
      A drop in the regulated pressure gauge reading when using an air accessory with your Coleman Air Compressor is normal. If the pressure drops too low, adjust the regulator while the accessory is in use. Alternatively, the compressor may not be large enough for the accessory; check the air requirement of the accessory and consider a larger compressor if needed.
  • X
    xcarterNov 23, 2025
    What to do if my Coleman Air Compressor motor will not run?
    • M
      Mr. Christopher BarkerNov 23, 2025
      If your Coleman Air Compressor motor won't run, it could be due to several reasons: * The tank pressure exceeds the pressure switch limit (the motor will start automatically when the pressure drops). * The motor overload protection has tripped (let the motor cool off to reset). * A blown fuse or tripped circuit breaker (replace the fuse or reset the breaker). * A stuck check valve (remove, clean, or replace it). * The pressure bleeder valve on the pressure switch has not unloaded head pressure (bleed the line by moving the pressure switch lever to the OFF position; replace the bleeder valve if it doesn't open). * Wrong wire gauge in cord or excessive extension cord length (check for proper gauge and extension cord length). Other potential causes include a proper fuse, low vol...

Summary

Safety Guidelines

Understanding Hazard Levels

DANGER, WARNING, CAUTION define potential risks.

Operational Safety Precautions

Covers fire, explosion, bursting, electrical, burns, injury, breathing, and hearing risks.

Maintenance and Handling Safety

Daily draining, valve checks, ventilation, cord protection, and securing.

Overview of Air Compressor Components

Electric Motor (A)

Powers the pump, has overload protector and auto-reset.

Pump (B)

Compresses and discharges air into the tank.

Tank (C)

Stores compressed air.

Pressure Switch (D)

Shuts down motor and relieves pressure.

Air Compressor Assembly

Unpacking and Inspection

Inspect for damage during transit and file claims immediately.

Handle Installation

Install handle (A) using provided bolts (B).

Compressor Placement Guidelines

Position near grounded outlet, ensure ventilation, avoid shipping pallet.

Connecting Air Hose

Connect 1/4" NPT air hose to compressor outlet.

Air Compressor Controls

Primary Controls (Switch & Valve)

Pressure switch for operation, relief valve for safety.

Monitoring and Adjustment

Tank gauge, regulator, and regulated gauge for pressure.

Air Outlet

Connection point for the air hose.

Electrical Power Requirements

Electrical Wiring and Dedicated Circuit

Use a dedicated 15 amp circuit for best performance.

Extension Cords

Avoid extension cords; use a 12 AWG cord if necessary.

Grounding Instructions

Proper grounding reduces electric shock risk.

Pump Break-In Procedure

Initial Setup for Break-In

Set pressure switch to OFF, open petcock, plug in cord.

Break-In Operation

Run compressor for 30 minutes to break in internal parts.

Post Break-In Steps

Turn switch OFF, close petcock, turn ON to fill tank.

Operating Instructions

Daily Startup Procedure

Steps to start the compressor for daily use.

Shutdown Procedure

Steps to safely turn off and store the compressor.

Maintenance

General Maintenance Precautions

Shut off, unplug, relieve pressure before servicing.

Draining the Tank

Drain moisture daily to prevent tank corrosion.

Cleaning the Air Filter

Clean or replace air filter for optimal performance and life.

Maintenance Tasks

Checking the Relief Valve

Pull relief valve daily to ensure proper operation.

Testing for Leaks

Check fittings for leaks using soapy water; repair as needed.

Storage Instructions

Clean, disconnect, drain, and cover for prolonged storage.

Service Interval Recommendations

Daily Maintenance Tasks

Inspect/clean air filter, operate relief valves, drain tank.

Troubleshooting Common Issues

Air Pressure and Volume Problems

Low pressure, no air, or compressor not stopping.

Starting, Stopping, and Air Leaks

Frequent starts/stops, regulator issues, and air leaks.

Electrical and Overheating Issues

Circuit breaker trips, motor overheating, and stalls.

Troubleshooting Motor and Valve Issues

Pressure Relief Valve Opens

Check pressure switch and tank pressure.

Motor Will Not Run

Troubleshoots overload, fuses, stuck valves, and electrical issues.

Glossary of Terms

Air Flow and Pressure Units

Definitions for CFM and PSI.

Pressure Settings

Explains kick-in and kick-out pressure points.

Electrical and Safety Standards

Defines dedicated circuit, ASME, and U.L.

Coleman Air Compressors Specifications

General IconGeneral
BrandColeman
ModelAir Compressors
CategoryAir Compressor
LanguageEnglish

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