EasyManua.ls Logo

Coltri Compressors MCH-6/SH - User Manual

Coltri Compressors MCH-6/SH
60 pages
Print Icon
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Loading...
MCH-6
HIGH PRESSURE COMPRESSORS FOR PURE BREATHING AIR AND TECHNICAL GASES
COMPRESSORE AD ALTA PRESSIONE PER ARIA RESPIRABILE E GAS TECNICI
MCH-6/SH
MCH-6/SH COMPACT
MCH-6/SR
MCH-6/SR COMPACT
MCH-6/EM
MCH-6/EM COMPACT
MCH-6/ET
MCH-6/ET COMPACT
MANUAL DE USO Y MANTENIMIENTO
Español
USE AND MAINTENANCE MANUAL
English

Table of Contents

Questions and Answers

Summary

1 - GENERAL

1.1 Preliminary Information

Provides basic information about the compressor, manufacturer's data, and manual updates.

1.2 Required Operator Training

Operator must read the manual and have necessary training for compressor operation.

1.3 Important Information for the User

Details manual usage, product applicability, and safety symbol meanings.

1.4 Foreword

1.5 Warranty

1.6 Assistance

1.7 Responsibility

1.8 Purpose of the Machine

1.9 Where the Machine May Be Used

1.10 Running In and Testing the Compressor

1.10.1 Tightening Torque Values

Lists specific torque values for various bolts and connections.

2 - BASIC INFORMATION ON THE COMPRESSOR

2.1 Description of the Compressor

Details compressor function, gas compatibility, and air quality standards.

2.2 Identification the Compressor

Explains how to identify the compressor using its label.

2.3 General Instructions

3 - SAFETY REGULATIONS

3.1 General Safety Rules

General rules for safe compressor operation and awareness.

3.1.1 Know the Machine

Emphasizes understanding the machine's controls, instruments, and labels.

3.1.2 Protective Clothing

Specifies required personal protective equipment for operators.

3.1.3 Emergency Equipment

Recommends having first aid and fire extinguisher readily available.

3.1.4 Checks and Maintenance

Advises on applying "WORK IN PROGRESS" signs and daily checks.

3.2 General Precautions

Defines dangerous zones, exposed persons, and operators according to EEC Machinery Directive.

3.2.1 Important Safety Information

Prohibits tampering with safety devices and mandates disconnection before maintenance.

3.2.2 Accident Prevention

Highlights risks from noise, improper use, and the need for operator awareness.

3.2.3 Working Safety

Details responsibilities for safe operation, maintenance, and avoiding hazards.

3.2.4 Noise Level

Advises on noise exposure levels and protective measures.

3.2.5 Residual Risk Zones

Identifies residual risks and the need for operator awareness.

3.3 Safety Info Labels: Location

Shows the location of various safety labels on the compressor.

3.3.1 Safety Info Labels: Description

Explains the meaning of different safety labels and warnings on the compressor.

3.4 General Safety Regulations

General rules regarding care, maintenance, fire safety, and personnel.

3.5 Maintenance Precautions

Highlights the need for periodic replacement of safety-critical components and proper tools.

4 - TECHNICAL DATA

4.1 Technical Characteristics: Components

Details on crankcase, valves, safety valves, lubrication, frame, and gauges.

4.1.1 Crankcase, Crankshaft, Cylinders, Pistons

Describes the materials and construction of the crankcase, crankshaft, cylinders, and pistons.

4.1.2 Valves

Details the types of valves used in different stages of the compressor.

4.1.3 Safety Valves

Explains the pre-adjusted safety valves and their pressure settings.

4.1.4 Lubrication

Describes the lubrication methods for different stages of the compressor.

4.1.5 Cooling Tubes

Mentions the material used for cooling pipes.

4.1.6 Frame, Guards

Describes the construction of the compressor frame and motor mounting.

4.1.7 Pressure Gauges

Notes the precision class of the installed pressure gauges.

4.2 Machine Parts

4.3 Technical Characteristics: Model Specifications

4.4 Pressure Circuit

4.5 Wiring Diagram

5 - HANDLING AND INSTALLATION

5.1 Unpacking

Instructions for safely unpacking the compressor and listing standard supplied items.

5.2 Handling

Guidance on lifting and moving the compressor safely, noting weight limits.

5.3 Installation

5.3.1 Positioning

Details placement requirements regarding ventilation, temperature, and clearances.

5.3.2 Air Intake Extension Connection

5.3.3 Electrical Connection

6 - USING THE COMPRESSOR

6.1 Preliminary Checks Before Using For The First Time

Lists essential checks before initial compressor operation.

6.1.1 Filling with Lubricating Oil

Instructions for filling the compressor with lubricating oil.

6.1.2 Inserting Filtration Cartridge

Guidance on inserting the filtration cartridge.

6.1.3 Filling the Engine with Lubricating Oil

Instructions for filling engine oil for models with combustion engines.

6.1.4 Checking for Proper Electrical Connection

How to check electrical connection for three-phase motors.

6.1.5 Refill Hoses Connection

Instructions for connecting refill hoses.

6.2 Checks To Be Run At The Start Of Each Working Day

Daily checks to ensure safe and proper operation.

6.2.1 Lubricating Oil Level Check

Procedure for checking the lubricating oil level.

6.2.2 Checking That The Refill Flex Hoses Are In Good Condition

Instructions to inspect refill hoses for damage.

6.2.3 Fuel Level Check

Procedure for checking the fuel level.

6.2.4 Checking the Safety Valves

Instructions on how to check the function of safety valves.

6.2.5 Storing Technical Documentation

Advice on storing the manual and its importance.

6.3 Starting and Shutting Down

Step-by-step guide for starting and stopping compressors.

6.3.1 Starting and Shutting Down with Internal Combustion Engine

Step-by-step guide for starting and stopping compressors with combustion engines.

6.3.2 Starting and Shutting Down with Electric Motor

Step-by-step guide for starting and stopping compressors with electric motors.

6.3.3 Automatic Shutdown with Pressure Switch

Explains the automatic shutdown feature using a pressure switch.

6.4 Tank Refill

Detailed procedure for refilling air bottles safely, including precautions and connector types.

Refill bottles with standard connectors (1)

Steps for refilling bottles using standard connectors.

To refill bottles with BC connectors (2)

Steps for refilling bottles using BC connectors.

6.5 Optional

Details optional features for the compressor.

6.5.1 Automatic Shutdown with Pressure Switch

Details the optional automatic shutdown feature with a pressure switch.

6.5.2 Automatic Condensate Discharge

Explains how to set the timer for automatic condensate discharge.

6.5.3 Hour Counter

Describes the function of the hour counter for maintenance tracking.

6.5.4 Pressure Reducer 300;232 bar

Explains the use of an optional pressure reducer for output pressure control.

7 - MAINTENANCE

7.1 Foreword

Stresses the importance of diligent maintenance for performance and longevity.

7.2 General

General rules for compressor preservation, cleaning, and maintenance tasks.

7.3 Unscheduled Work

Covers repair and replacement of mechanical parts, usually after years of use.

7.4 Scheduled Maintenance Table

Provides a table outlining maintenance tasks based on hours and years.

7.5 Troubleshooting

Lists common problems, their causes, and solutions for the compressor.

7.6 Checking and Changing the Lubricating Oil

Details procedures for checking and changing the compressor's lubricating oil.

Checking the oil level

Step-by-step guide to checking the oil level using the dipstick.

Changing the lubricating oil

Instructions for performing oil changes, including oil type and capacity.

7.7 Checking Fuel Level and Topping Up

Instructions for checking and refilling the fuel tank for engine models.

7.8 Changing the Intake Filter

Procedure for replacing the air intake filter.

7.9 Condensate Discharge

Instructions for draining condensate from the separator and safety precautions.

7.10 Purifier Filter

Explains filter replacement intervals and considerations for different environments.

Changing the filtration cartridge

Step-by-step guide to replacing the filtration cartridge and O-ring.

7.11 Transmission Belt

Covers checking belt tension and procedures for belt replacement.

7.12 Changing the Flex Hoses

Details the procedure for replacing flex hoses, including torque specifications.

8 - STORAGE

8.1 Stopping the Machine for a Brief Period

Recommended cleaning procedure for short-term storage.

8.2 Stopping the Machine for a Long Period

Steps for preparing the compressor for long-term storage, including oiling and filter removal.

9 - Dismantling and Putting Out of Service

9.1 Waste Disposal

Guidelines for disposing of special waste, including oils and filters, according to regulations.

9.2 Dismantling the Compressor

Instructions for safely dismantling the compressor by qualified personnel.

10 - MAINTENANCE REGISTER

10.1 Assistance Service

Details the post-purchase assistance network and qualified technicians.

10.2 Scheduled Maintenance

Explains the scheduled maintenance program and how to register work.

10.3 Using the Compressor Under Heavy-Duty Conditions

Advises on increased maintenance frequency for difficult operating conditions.

10.4 The Customer Care Centre

Information about the company's Customer Care Centre and contact details.

10.5 Scheduled Maintenance Registry Coupons

Provides forms for recording maintenance work performed by technicians.

Coltri Compressors MCH-6/SH Specifications

General IconGeneral
ModelMCH-6/SH
CategoryAir Compressor
Power SupplyElectric
Power2.2 kW
Number of Stages3
Cooling SystemAir Cooled
FrameSteel
Flow Rate100 L/min
Free Air Delivery3.5 CFM
LubricationOil
Oil TypeSynthetic

Related product manuals