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COMFORT-AIRE OLF Series User Manual

COMFORT-AIRE OLF Series
20 pages
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Installation and Operation Manual
ODF, ODR, OUF, OLF & OLR Series
Oil-Fired Furnaces
517.787.2100 • www.marsdelivers.com • www.heatcontroller.com
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COMFORT-AIRE OLF Series Specifications

General IconGeneral
Efficiency80% AFUE
ConfigurationUpflow/Horizontal
Blower MotorMulti-speed
WarrantyLimited Lifetime Heat Exchanger, 5-Year Parts
Fuel TypeNatural Gas

Summary

Safety Warnings and Cautions

General Safety Guidelines

Crucial warnings on installation, operation, combustible materials, and mobile home prohibition.

Regulatory Compliance

Emphasizes adherence to national/local codes & agency recommendations for installation.

Oil Furnace Start-Up Checklist

Installation Overview

Installation Requirements

Furnace leveling, weight distribution, instruction placement, and minimum clearances to combustibles.

Specific Installation Configurations

Horizontal Installation Procedures

Details on non-suspended horizontal setup, airflow reversal, and clearances.

Counterflow Installation Details

Procedures for counterflow setup, clearances, and combustible floor base requirements.

Advanced Installation & Operation Notes

Combustible Floor Base

Requirements for using a combustible floor base kit for counterflow units.

Air Conditioning Compatibility

Warning on evaporator coil placement with AC units to prevent condensation.

Combustion Air and Venting

Air Supply Requirements

Guidelines for supplying combustion and ventilation air in various space types.

Venting and Chimney Installation

Instructions for fresh air kit, chimney inspection, and approved vent types.

Flue Pipe and Chimney Connections

Flue Pipe Installation Rules

Detailed rules for flue pipe length, diameter, slope, and connection to chimneys.

Chimney Types and Diagrams

Guidelines and diagrams for factory-built and masonry chimney connections.

Venting Systems and Common Venting

Horizontal Venting Systems

Approved mechanical vent systems for horizontal venting and their requirements.

Common Venting Procedures

Procedures for testing common venting systems after furnace removal.

System Components and Connections

Smoke Pipe, Draft Control, Plenum

Guidelines for smoke pipe, draft control, and plenum installation.

Oil Supply and Combustion Chamber

Recommendations for oil supply lines, filters, and combustion chamber care.

Controls, Wiring, and Burner Setup

Electrical Controls and Wiring

Details on fan/limit controls, electrical wiring, and thermostat installation.

Auxiliary Components & Burner Specs

Notes on humidifiers, air cleaners, filters, and oil burner specifications.

Burner Operation and Adjustment

Burner Start-Up Procedure

Step-by-step instructions for starting the oil burner, including priming and bleeding.

Professional Burner Adjustment

Emphasizes professional adjustment using CO2 analyzer and smoke gun for optimal performance.

Maintenance and Service

Routine Maintenance Checks

Recommendations for annual checks of burner, filter, and flue pipe.

Nozzle Adjustment and Heat Exchanger Cleaning

Procedures for nozzle adjustment and cleaning the heat exchanger.

Wiring Diagrams - Ancillary Systems

Humidifier & Air Cleaner Wiring

General wiring diagrams for humidifier and electronic air cleaner connections.

Wiring Diagrams - Main Systems

Direct Drive Wiring Diagram

Electrical wiring diagram for the direct drive blower system.

Wiring Diagrams - Belt Drive System

Belt Drive Heating Wiring

Wiring diagram for the belt drive heating-only system.

Wiring Diagrams - Venting Systems

Horizontal Venting Wiring Diagrams

Diagrams for horizontal venting systems (Tjernlund and Field Control).