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6.1 Checking oil levels
6.1.1 Checking the oil level in the
pressure tank
Fig. 12
1 Inspection glass
2 Oil filler plug
Danger
Only check the oil level when the engine
is at a standstill and the compressor is
not under pressure.
The pressure tank may be under
pressure and the oil may be hot.
Risk of scalding! Spill no oil!
Check for leaks.
Proceed as follows:
* Before checking the oil level in the
engine and in the compressor ensure
that the vehicle is standing horizontally.
* Ensure that the screw compressor has
been out of operation for some time.
* Check oil level in the inspection glass
* The oil level must be in the middle of the
visible range.
* Correct as required.
Attention
After a short test run, the oil level
must be in the middle of the visible
range. For oil specifications, see
recommended lubricants, Chapter 8.1.
6.1.2 Checking the oil level in the engine
Fig. 13
Danger
Only check the oil level when the
compressor engine is at a standstill.
Spill no oil! The oil may be hot. Risk
of scalding!
Check for leaks.
Proceed as follows:
* Ensure that the screw compressor is
standing horizontally.
* Ensure that the screw compressor has
been out of operation for some time.
* Unscrew dipstick.
* The oil level should be as near as
possible to the upper dipstick mark.
* Correct as required.
* Screw in dipstick.
* Close oil filler.
* For oil specifications, see “Engine
Operating Manual”.
Attention
After a short test run, the oil level must
not be above or below the upper or
lower dipstick marks. For oil specifi-
cations, see engine instruction manual.
6.2 Battery
Fig. 14
Danger
When working with battery acid (electro-
lyte), wear acid-resistant goggles,
gloves and apron.
The gases released by the battery are
explosive. Avoid sparks and open fires
in the vicinity of the battery.
Do not allow acids to come into contact
with skin or clothing. Wear safety
goggles.
Place no tools on the battery.
The battery is filled and charged in
accordance with DIN 43539. The battery is
fastened with clamping strips.
The batteries used are ready to be
installed and ready for service.
Replacement batteries should be of the
same type as the batteries installed
(low gassing). The replacement battery
should be unfilled and only be preloaded
so that it has to be filled with battery
acid. The battery and the acid should
have a temperature of at least +10 °C.
Proceed as follows:
* Fill up with battery acid as far as the
base of the control insert
* Leave the battery to stand for some time
* Then shake it gently
* If required, top up with acid
* Tighten sealing caps
* The battery is ready for use
* Leave for 1 hour
6.3 Filling up the fuel tank
Fig. 15
Danger
Only fill up with fuel when the screw
compressor is at a standstill.
Cleanliness is essential! Spill no fuel!
Filling up at a pump can cause static
electricity and possibly sparks.
Proceed as follows:
* Open tank lid
* Fill up tank with commercially available
branded diesel fuel, using a sieve (use
summer or winter diesel fuel depending
on outside temperatures)
* Close tank tight with tank lid
* With the Deutz engines FM1011, the
injection pump is self-ventilating. When
the tank is empty, immediately fill in fuel
to ensure that the fuel pump is always
filled with fuel. This condition may result
in starting problems.
* Close hood.
6. Preparing the compressor for operation
2
1