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CompAir L18 Service Manual

CompAir L18
72 pages
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Original Operating and Service Manual
Screw Air Compressor
L90 - L140
L90RS - L132RS
V3
ā—
GB
Id. no. ZS1068322 / 10 - November 2015

Table of Contents

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CompAir L18 Specifications

General IconGeneral
BrandCompAir
ModelL18
CategoryAir Compressor
LanguageEnglish

Summary

Foreword

Intended use

Details the specific application and limitations for the machine's operation.

Safety Regulations

Identification of safety guidelines

Explains hazard symbols (Danger, Warning, Important, Note) used throughout the manual.

General safety regulations

Outlines essential safety measures for operating, setting up, and maintaining the compressor.

Particular dangers associated with compressed air

Details specific hazards related to compressed air usage and necessary precautions.

Particular dangers associated with machines

Covers risks associated with electrical hazards, noise, and unexpected startups.

Dangers present when loading/moving machines

Addresses risks during lifting and transportation, emphasizing securement and proper handling.

Dangers resulting from neglecting to perform maintenance

Explains risks from component wear, line deterioration, and oil leaks due to poor maintenance.

Dangers during maintenance and repairs

Covers electrical shock and mechanical risks during maintenance and repair work.

Dangers resulting from conversion work/modifications on the machine

Warns against unauthorized modifications and the use of non-genuine parts.

Design and Functioning

Oil circuit

Explanation of the compressor's oil circulation system, including flow and injection.

Air circuit

Description of the air intake, compression, and delivery process within the unit.

Transport and Installation

Preparations for Commissioning

Electrical Connection (Europe Version)

Details for correctly connecting the compressor to the electrical power supply.

Commissioning

First Commissioning

Step-by-step guide for initial setup and operation of the compressor.

Routine Commissioning

Steps for regular commissioning checks and starting the unit.

Commissioning After Malfunction

Process for restarting the compressor after an automatic shutdown due to a fault.

Emergency Stop

Location and function of the emergency stop button for immediate shutdown.

Service and Maintenance

Maintenance and Inspection Schedule

Comprehensive schedule detailing maintenance tasks and intervals based on operating hours/months.

Oil Change Procedure

Step-by-step instructions for safely draining and refilling the compressor oil.

Trouble-shooting

Unit Cannot Be Started

Possible causes and remedies for the compressor failing to start.

Unit Stops During Start-Up Phase

Troubleshooting steps when the unit stops prematurely during the startup sequence.

Unit Does Not Reach Set Mains Pressure

Diagnosing and resolving issues where the compressor fails to achieve target pressure.

Unit Switches Off

Common reasons for the compressor shutting down unexpectedly and solutions.

Oil in Compressed Air

Troubleshooting excessive oil carryover into the compressed air output.

Safety Valve Opens

Investigating why the safety valve might be opening and potential causes.

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