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CompAir L37S-75 User Manual

CompAir L37S-75
44 pages
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Operating instructions
Issue December 2000 Ident. no.: 100 00 2288 / 00
Screw compressor
L37S - 75
Operating instructions
Issue December 2000 Ident. no.: 100 00 2288 / 00
Screw compressor
L37S - 75
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CompAir L37S-75 Specifications

General IconGeneral
ModelL37S-75
Pressure7.5 bar
Working Pressure7.5 bar
Power75 kW
TypeRotary Screw Air Compressor

Summary

CompAir Screw Compressor Operating Instructions

1.1 Notes on the Compressor

Information on CompAir screw compressor development, quality standards, and environmental compliance.

1.2 Intended Use of the Machine

Defines the machine's intended use and highlights risks associated with improper operation or misuse.

1.3 Importance of Maintenance

Emphasizes the critical role of regular maintenance for compressor performance, reliability, and longevity.

1.4 General Notes and Safety

General notes covering operating instructions, safety regulations, and potential technical changes.

3. Safety Regulations Overview

3.1 Identification of Safety Guidelines

Explains safety marking and priority of regulations.

3.2 General Safety Instructions

Covers organizational measures, personnel responsibilities, and general safety practices.

3.3 Changes and Modifications

Warns against unauthorized modifications and stresses use of original parts.

3.4 Installation and Normal Operation

Details installation requirements and safety for normal operation, including lifting and air intake.

Cold Dryer and Condensate Drain Safety

Safety precautions for cold dryer installation and condensate discharge systems.

Normal Operation Safety Checks

Essential safety checks and procedures for normal machine operation.

3.5 Special Work and Maintenance

Guidelines for carefulness, supervision, and safety during maintenance and repair.

3.6 Warning of Special Dangers

Covers dangers related to electric energy, gas, dust, steam, smoke, hydraulics, and pneumatics.

Noise Exposure and Protection

Discusses noise levels, effects, and necessary precautions, including ear protection.

Rooms Subject to Explosion Hazards

Warns against operating compressor units in areas subject to explosion hazards.

3.7 Storage of Compressors

Provides guidelines for storing compressors, including corrosion protection and temperature limits.

3.8 Symbols and Explanations

Explains various symbols and warnings used in the manual for safe operation and maintenance.

4. Design and Functioning

4.1 Design of the Air-Cooled Unit

Illustrates and labels the components of the air-cooled compressor unit.

4.2 Design of the Water-Cooled Unit

Illustrates and labels the components of the water-cooled compressor unit.

4.3 Schematic Diagram

Presents a detailed schematic diagram of the compressor system with component explanations.

4.4 Oil Circuit Function

Explains the function and flow of oil within the compressor system.

4.5 Air Circuit Function

Describes the path and processing of intake air through the compressor system.

4.6 Start/Stop/Shutdown Procedures

Details the procedures for starting, stopping, and shutting down the compressor unit.

5. Transport and Installation

5.1 Transport Guidelines

Provides guidelines and safety precautions for transporting the screw compressor unit.

5.2 Installation Requirements

Outlines requirements for installing the compressor unit, including foundation and ventilation.

6. Preparations for Commissioning

6.1 Cooling Air Volume and Cross-Sections

Specifies required cooling air volumes and minimum cross-sections for air-cooled and water-cooled units.

6.2 Compressed Air Connection

Details the requirements for connecting the compressed air output.

6.3 Water Connection for W-Version

Provides specifications and important notes for connecting the cooling water for W-version units.

6.4 Electrical Connection

Details recommended supply line cross-sections, fuses, and electrical connection safety.

6.5 Oil Level Check

Instructions for checking the oil level in the pressure reservoir, emphasizing safety precautions.

6.6 Sound Pressure Level

Presents sound pressure level data for air-cooled and water-cooled units.

7. Commissioning Procedures

7.1 First Commissioning Steps

Step-by-step guide for initial commissioning, including safety checks and motor rotation verification.

7.2 Routine Commissioning Checks

Procedures for routine commissioning checks before each operation.

7.3 Commissioning After Malfunction

Steps for restarting the unit after an automatic shutdown due to a malfunction.

7.4 Operating Modes Explained

Explains the automatic and throttling operating modes of the compressor.

7.5 Setting the Operating Pressure

Details on how to set the operating pressure, emphasizing specialist adjustment.

7.6 System Monitoring

Describes how to monitor operating pressure and temperature and system shutdown conditions.

8. Servicing and Maintenance

8.1 Maintenance and Lubricant Recommendations

Provides general recommendations for maintenance and lubricant selection for optimal performance.

8.2 Electric Motor Maintenance

Specifies maintenance procedures for the electric motor as per its operating instructions.

8.3 Servicing and Maintenance Schedule

Outlines the schedule for servicing and maintenance tasks, emphasizing safety.

8.4 Oil Change Procedure

Detailed instructions for changing the oil, including safety, procedure, and intervals.

8.5 Oil Filter Cartridge Replacement

Step-by-step guide for replacing the oil filter cartridge, including disposal.

8.6 Oil Fine Separator Change

Instructions for changing the oil fine separator cartridge, emphasizing safety and disposal.

8.7 Air Filter Change and Check

Procedures for changing and cleaning the air filter, including maintenance intervals.

8.8 Safety Valve Check and Replacement

Instructions for checking and replacing the safety valve, highlighting safety warnings.

8.9 V-Belts Automatic Tensioning System

Details on checking and maintaining the V-belt automatic tensioning system.

8.10 Switch Cabinet Terminals

Guidance on checking and retightening connecting terminals in the switch cabinet.

8.11 Fittings Check and Tightening

Instructions for checking and retightening fittings in the air and oil circuits.

8.12 Electric Motor Lubrication

Information on lubricating electric motor bearings at specified intervals and lubricant recommendations.

8.13 Stationary Compressor Maintenance and Lubrication

Provides detailed maintenance and lubricant recommendations for stationary compressor units.

9. Trouble-shooting Guide

Unit Cannot Be Started

Lists possible causes and remedies for the unit failing to start.

Unit Stops During Start-Up

Identifies causes and solutions for the unit stopping during the initial start-up phase.

Unit Does Not Reach End Pressure

Troubleshooting guide for when the unit fails to achieve the desired end pressure.

Unit Switches Off Unexpectedly

Potential causes and remedies for the unit shutting off unexpectedly during operation.

Excessive Idling Pressure Issues

Addresses issues related to excessive idling pressure and their solutions.

Oil in Compressed Air

Troubleshooting steps for the presence of oil in the compressed air output.

Oil in the Air Filter

Identifies causes and remedies for oil found in the air filter.

Safety Valve Opens

Diagnoses reasons for the safety valve opening and provides solutions.

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