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CompAir L18FS User Manual

CompAir L18FS
72 pages
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Original Operating and Service Manual
Screw Air Compressor
L90 - L140
L90RS - L132RS
V3
GB
Id. no. ZS1068322 / 10 - November 2015

Table of Contents

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CompAir L18FS Specifications

General IconGeneral
ModelL18FS
CategoryAir Compressor
Working Pressure8 bar
Voltage400 V
Frequency50 Hz
Power18.5 kW

Summary

1. Foreword

Guarantee and Safety Regulations Overview

Details on compressor guarantee terms and the importance of adhering to safety regulations.

Maintenance and Servicing Procedures

Guidance on essential maintenance, servicing, and troubleshooting for optimal compressor performance.

3. Safety Regulations

Identifying Safety Guidelines and Symbols

Explanation of safety symbols (Danger, Warning, Important, Note) and their meanings.

Dangers from Compressed Air Usage

Risks associated with compressed air handling, connections, and lines, with safety measures.

Machine-Related Dangers and Precautions

Safety concerns regarding electrical shock, power supply, noise, and remote operation.

Workplace Hazards and Maintenance Neglect Risks

General workplace safety, environmental hazards, and dangers from improper maintenance.

Dangers During Maintenance and Repair Work

Risks during maintenance, dealing with pressurized parts, and electrical safety.

General Safety Regulations and Procedures

Essential rules for safe operation, personnel responsibilities, and routine machine checks.

4. Design and Functioning

System Control with DELCOS XL

Overview of the DELCOS XL compressor control system and its operational functions.

5. Transport and Installation

6. Preparations for Commissioning

Electrical Connection Guidelines (Europe)

Procedures and safety precautions for connecting the unit to the electrical power supply.

7. Commissioning

Initial Commissioning Steps

A detailed, step-by-step guide for the first startup and verification of the compressor unit.

DELCOS XL Control Display and Routine Startup

Understanding the control panel display and performing routine commissioning checks.

Malfunction Restart, Normal Shutoff, and Emergency Stop

Procedures for restarting after faults, normal shutdown sequence, and emergency stop activation.

9. Service and Maintenance

Maintenance and Inspection Schedule Overview

A comprehensive schedule detailing periodic checks, oil changes, and component replacements.

Oil Change Procedure and Intervals

Step-by-step instructions for safely changing compressor oil and factors affecting change intervals.

10. Trouble-shooting

Startup Failures and Initial Shutdowns

Troubleshooting common issues preventing unit startup or causing shutdowns during the initial operation phase.

Unit Shutdowns and Excessive Idling Pressure Issues

Diagnosing and resolving unit shutdowns and problems related to high idling pressure.

Compressed Air Quality and Safety Valve Problems

Troubleshooting oil in compressed air, air filter issues, and safety valve malfunctions.

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