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CompAir L29RS User Manual

CompAir L29RS
72 pages
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Original Operating and Service Manual
Screw Air Compressor
L90 - L140
L90RS - L132RS
V3
ā—
GB
Id. no. ZS1068322 / 10 - November 2015

Table of Contents

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CompAir L29RS Specifications

General IconGeneral
BrandCompAir
ModelL29RS
CategoryAir Compressor
LanguageEnglish

Summary

Foreword: Guarantee and Safety Introduction

Safety Regulations Introduction

Highlights the importance of safety regulations in Chapter 3.

Safety Regulations: Guidelines and General Rules

General Safety Rules

Outlines essential safety measures for operating and maintaining the machine.

Safety Regulations: Compressed Air Hazards

Compressed Air Hazards

Details hazards related to compressed air use and necessary safety measures.

Safety Regulations: Compressed Air Hazards Continued

Compressed Air Hazards Continued

Details hazards related to compressed air use and necessary safety measures.

Safety Regulations: Machine Hazards

Machine Hazards

Covers risks like electric shock, noise, and unexpected startup of remote-controlled units.

Safety Regulations: Water-Cooled and Handling Hazards

Loading and Moving Hazards

Highlights risks during lifting and moving, such as parts falling or the compressor tipping.

Safety Regulations: Workplace and Maintenance Hazards

Neglecting Maintenance Hazards

Details risks from component wear, perished lines, and oil leaks due to poor maintenance.

Safety Regulations: Maintenance and Repair Hazards

Maintenance and Repair Hazards

Covers risks like electric shock, pressurised parts, and unexpected startup during maintenance.

Safety Regulations: Maintenance and Repair Hazards Continued

Maintenance and Repair Hazards Continued

Covers risks like electric shock, pressurised parts, and unexpected startup during maintenance.

Safety Regulations: Modification Hazards

Modification Hazards

Warns against unauthorized modifications and the use of non-genuine parts.

Safety Regulations: Symbols Explained

Safety Regulations: Symbols Explained Continued

Design and Functioning: L90-L132 Schematic

Schematic Diagram L90 - L132

Detailed schematic diagram of the L90-L132 model's air and oil circuits.

Design and Functioning: L140 Schematic

Schematic Diagram L140

Detailed schematic diagram of the L140 model's air and oil circuits.

Design and Functioning: Circuits and System Control

Oil Circuit Description

Explains the flow and function of the oil circuit within the compressor.

Air Circuit Description

Describes the process of intake air, compression, and delivery of compressed air.

System Control: Standstill and Starting

Details the system control logic for standstill and starting the compressor.

Design and Functioning: System Control Continued

System Control Continued

Details the system control logic for standstill and starting the compressor.

Preparations for Commissioning: Electrical Connection

Electrical Connection (EUROPE)

Instructions for making the electrical connection according to EN60204 standards.

Commissioning: First Startup Procedure

First Commissioning Steps

Detailed steps for the initial setup and startup of the compressor unit.

Commissioning: Control Display and Routine Startup

Routine Commissioning Steps

Steps for normal operation checks and starting the compressor.

Commissioning: Malfunction Restart and Shutdown

Restart After Malfunction

Procedure for restarting the compressor after an automatic shutdown due to malfunction.

Service and Maintenance: General and Motor

Service and Maintenance: Lubricator Procedures

Service and Maintenance: Lubricator Troubleshooting

Lubricator Troubleshooting and Fault Rectification

Table listing common lubricator errors, causes, and rectification steps.

Service and Maintenance: Lubricator Troubleshooting Continued

Lubricator Troubleshooting Continued

Table listing common lubricator errors, causes, and rectification steps.

Service and Maintenance: Inspection Schedule

Maintenance and Inspection Schedule

Comprehensive schedule detailing maintenance tasks and intervals.

Service and Maintenance: Inspection Schedule Continued

Maintenance and Inspection Schedule Continued

Comprehensive schedule detailing maintenance tasks and intervals.

Service and Maintenance: Oil Change Procedure

Oil Change

Detailed procedure for draining, filling, and checking the oil level.

Service and Maintenance: Oil Filter Replacement

Service and Maintenance: Oil Fine Separator Replacement

Service and Maintenance: Air Filter Replacement

Service and Maintenance: Air Filter and Safety Valve

Service and Maintenance: Electrical and Fittings Checks

Service and Maintenance: Filter Cleaning (cooling air/cabinet)

Service and Maintenance: Dirt Interceptor Cleaning

Service and Maintenance: Inspection Intervals and Lubricants

Trouble-shooting: Start-up Issues

Unit Cannot Be Started

Lists possible causes and remedies for the unit failing to start.

Trouble-shooting: Start-up and Pressure Issues

Trouble-shooting: Shutdown and Idling Issues

Trouble-shooting: Oil Contamination Issues

Trouble-shooting: Safety Valve Issues

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