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Conair Thermolater vacuTrac User Manual
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Instant Access 24/7 (Parts and Service): 800.458.1960
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USERGUIDE
UGH003-0102
Thermolater
®
vacuTrac
Po
sitive/Negative Pressure Water
Temperature
Cont
roller
with
TW-1 or TW-2
Microprocessor
www.conair
group
.com
2
Table of Contents
Table of Contents
19
Introduction
21
Purpose of the User Guide
22
How the Guide Is Organized
22
Your Responsibility as a User
22
ATTENTION: Read this so no One Gets Hurt
23
Description
25
What Is the Thermolator TW Series
26
Typical Applications
26
How It Works: Closed Circuit
28
How It Works: Isolated Circuit
29
Specifications
30
Features and Options
32
I Nstallation
33
Installation
33
Unpacking the Boxes
34
Preparing for Installation
35
Optional Purge Valve Hookups
37
Connecting the Main Power
38
Testing the Installation
39
Initial Setup
40
Changing Temperature Units
41
Enabling and Disabling Passcode Protection
42
G G Enabling and Disabling
42
Passcode Protection
42
Selecting the Temperature Control Point (TW-2)
44
G G Selecting the Temperature
44
Control Point (TW-2)
44
Entering Setpoint Deviation Parameters
46
Deviation Parameters
46
Activating SPI Communication
47
G G Activating SPI
47
Communication
47
G G Installing the Auto Start
48
O Peration
51
Operation
51
G G Mounting the TW-2 Control
54
In a Remote Location
54
Starting the Thermolator
56
G G Starting the Thermolator
56
Stopping the Thermolator
57
G G Stopping the Thermolator
57
Using the Manual Purge Option
58
Performing an Auto Tune
60
G G Performing an Auto Tune
61
M Aintenance
63
Maintenance
63
Preventative Maintenance Schedule
64
G G Maintenance Schedule
64
To Access the Thermolator Enclosure
65
G G Accessing the Thermolator
65
Enclosure
65
Checking Fluid Level in the Reservoir (IC)
66
Reservoir (IC Models)
66
G G Output Test
67
The Key/Display Test
68
Input Test
69
Output Test
70
Output Monitors
71
Calibrating Temperature Sensors
72
Sensors
72
Logging Operating Hours
74
Maintenance
67
Performing System Tests
67
G G Input Test
67
G G Key/Display Test
67
G G Logging Operating Hours
74
T Roubleshooting
75
Troubleshooting
75
Before Beginning
76
A few Words of Caution
76
G G a few Words of Caution
76
How to Identify the Cause of a Problem
77
Shut down Alarms
78
D G G Shut down Alarms
78
Warning Alarms
82
G G Warning Alarms
84
Thermolator will Not Power up
86
G G Resetting Overloads
88
Replacing the Motherboard
90
Replacing the Heater Contactor
90
Contactor
90
Thermocouples
91
Repairing Solenoid Valves
92
Replacing Heater Elements
94
Removing the Pump
96
Disassembling and Assembling 3/4 to 2 HP Pumps
98
Disassembling and Assembling 3 to 7.5 HP Pumps
98
7.5 HP Pumps
98
Appendix
103
Plumbing Diagrams
104
Technical Information
105
Thermolator SPI Commands
107
Parts /Diagrams
113
Spare Parts Lists
114
Wiring
117
TW-1 Circuit Board
118
Circuit Board
120
4
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Conair Thermolater vacuTrac Specifications
General
Brand
Conair
Model
Thermolater vacuTrac
Category
Controller
Language
English
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