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Consilium Salwico GD User Manual

Consilium Salwico GD
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Technical Manual
Salwico GD
Gas Detector
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Consilium Salwico GD Specifications

General IconGeneral
TypeGas Detector
BrandConsilium Salwico
Power Supply24 VDC
Detection GasesCombustible gases
Output4-20 mA
CommunicationModbus RTU
Protection RatingIP66
CertificationsATEX, IECEx

Summary

Safety

Safety Warnings

General safety warnings and precautions for installation, operation, and maintenance of the Salwico GD.

Special Conditions for Safe Use - Flammable Sensor

Special Conditions for Safe Use - Oxygen Sensor

Information

Manual Notices

Explanation of WARNING, Caution, and Note symbols used throughout the manual.

Introduction

Transmitter Overview

Description of the Salwico GD transmitter, its components, and hazardous area suitability.

Gas Sensors

Details on NDIR and electrochemical gas sensors used with the Salwico GD.

Accessories

Listing of available accessories like weather protection, magnetic wand, and gassing cap.

Installation

Installation Warnings

Safety warnings for installation: hazardous areas, personnel, seal fittings, and grounding.

Mounting and Location

Guidelines for selecting appropriate mounting locations and methods for gas detectors.

Installing the Sensor

Step-by-step instructions for installing the Salwico GD plug-in sensor cartridge.

Sensor Installation Warnings

Warnings on handling sensors, anti-seize compound, and weather protection hazards.

Electrical Connections

Electrical Connection Warnings

Safety warnings for electrical connections: hazardous areas, grounding, sensor handling.

Transmitter Wiring

Explanation of SOURCE and SINK configurations for Salwico GD transmitter wiring.

Terminal Connections

Details terminal layout and connections for power, signal, and relays on the transmitter.

Power Requirements

Specifies power supply range, consumption, and cable resistance considerations.

Cabling and Grounding

Guidelines for cabling, earth/ground bonding for EMC/RFI immunity, and avoiding ground loops.

Ground Terminal Wiring

Procedures for internal and external ground terminal connections.

Default Configuration

Default Settings

Lists default parameters: sensor type, output, relays for Salwico GD.

Normal Operation

Display Screen

Description of the LCD display, features, and status indications (normal, alarm, fault).

System Status

Details display, output, and relay states for various operational conditions.

Magnetic Wand Activation

How to use the magnetic wand to interact with the transmitter for configuration.

Mode Structure

Outlines the three operating modes: Monitoring, Configuration, and Review.

Commissioning

Commissioning Warnings

Warning on removing cover for voltage checks, permits, and inhibiting outputs.

Commissioning Caution

Caution regarding careful execution by trained personnel.

Calibration Requirement Note

Note stating calibration is mandatory before use for gas monitoring.

First Time Switch On Procedure

Step-by-step guide for initial power-up and setup of the Salwico GD.

Response Check and Calibration

Zeroing and Span Calibration

Detailed procedure for performing zero and span calibration on the detector.

Calibration Warnings

Warning about hazardous calibration gases and safe exhaust of outlets.

Calibration Caution

Caution to allow detector stabilization and inhibit output before calibration.

Zero Calibration Procedure

Detailed steps for performing zero calibration on the detector.

Zero Calibration Warnings

Warning: zero calibration must always be followed by span calibration for specific sensors.

Span Calibration Procedure

Detailed steps for performing span calibration on the detector.

Span Calibration Warnings

Warning: span calibration is essential after zero calibration for specific sensors.

Hydrogen Sulfide Sensor Calibration

Specific procedures for zeroing and span calibration of Hydrogen Sulfide sensors.

General Maintenance

Maintenance Warnings

Warnings about accessing transmitter, handling sensors, and sensor disposal.

Operational Life

Expected operational life of sensor types and factors affecting it.

Servicing

Servicing Warnings

Warnings on sensor handling, temperatures, solvents, and disposal.

Servicing Caution

Caution: servicing procedures must be followed carefully by trained personnel.

Sensor Replacement

Instructions for replacing the Salwico GD sensor cartridge.

Sensor Replacement Warnings

Warning about correct sensor type and weather protection hazards.

Replacing Modules within the Transmitter

Procedures for replacing Display and Terminal Modules within the transmitter.

Faults and Warnings

Details error messages, descriptions, and recommended actions.

Menus and Advanced Configuration

Abort Function

How to use the Abort Function to escape menus/submenus using the Magnetic Wand.

Configuration Mode

Explanation of Configuration Mode, password protection, and parameter configuration functions.

Configuration Mode Operation Table

Table for navigating menus and making configuration changes using the Magnetic Wand.

Sensor and Gas Selection

Instructions for selecting sensor type and target gas for multi-gas sensors.

Review Mode

How to enter and use Review Mode to view current configuration settings.

General Specification

Electrical Specifications

Details electrical specs: input voltage, power, current output, and terminals.

Construction Details

Details construction materials, weight, mounting, and entries.

Certification Information

Lists relevant certifications: ATEX, IECEx, and marine standards.

Performance Specifications

Details performance aspects: IP rating and operating temperature.

Environmental Conditions

Details environmental conditions: operating temp, humidity, pressure, storage.

Detectable Gases and Performance

Summarizes detectable gases, accuracy, response times, and alarm settings.

Warranty Statement

Fixed Gas Detectors Warranty

Lists part numbers, names, and warranty periods for fixed gas detectors.

Spare Sensors Warranty

Lists part numbers, names, and warranty periods for spare sensors.

Installation Drawings

Mechanical Installation Drawing

Mechanical drawings and dimensions for transmitter mounting (vertical, horizontal, wall).

Collecting Cone Drawing

Technical drawing of the collecting cone accessory.

Mounting Bolt Assembly Drawing

Technical drawing of the mounting bolt assembly.

Mounting Bracket Drawing

Technical drawing of the mounting bracket.

Certification

ATEX Special Conditions for Safe Use

ATEX conditions for safe use: sensor cable, thread undercut, bonding, joint.

ATEX Name Plate Information

Details information presented on the Salwico GD ATEX name plate.

Sensor Cartridge Label

Details information presented on the sensor cartridge label.

EC Declaration of Conformity

European Standards Compliance

States that a full EC declaration lists European Standards the Salwico GD complies with.

Cross Interference and Cross Calibration

Cross Interference Table for Toxic and Oxygen

Table showing cross-sensitivity of Salwico GD sensors to other gases for toxic/oxygen.

Cross Calibration for Flammable Gas Detectors

Procedure and guidelines for cross-calibrating flammable gas detectors with different gases.

Calibration Correction Factors

How to use correction factors for cross-calibration when direct gas is unavailable.

Meter Multiplication Factors for Propane Sensor

Multiplication factors for cross-referencing readings from the Salwico GD-IR Propane sensor.

Global Service and Support

Consilium Offices Worldwide

Lists Consilium office locations globally.

Sales and Service Representatives

Mentions the extensive network of sales and service representatives.

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