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Consolidated K-STAR K-5 User Manual

Consolidated K-STAR K-5
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361 Rowntree Dairy Road, Unit 4
Woodbridge, ON Canada L4L 8H1
Tel: 905.264.6496 Fax: 905.264.6508
Email: info@consolidatedpool.com
INSTRUCTION MANUAL
“K-STAR” ELECTRIC
POOL / SPA HEATERS
APPROVED LR 51670
MODELS:
K-5 / K-10 / K-15
WARRANTY
(For the Original Owner Only)
(For Warranty Information, Please Mail to Manufacturer.)
Customer’s Name :
Address :
Phone :
Unit
Serial # :
Model # :
Date Purchased :
Installer’s Name :
K-Star Pool/Spa Heater is guaranteed for a period of one year from the date
of its purchase to the original owner against any manufacturing defects.
Exception: factory installed heating elements carry a 90 day limited
manufacturer warranty from date of heater installation only.
Any warranty claim must be pre-authorized by Consolidated Pool & Spa
Industries Inc. and claim must include: Model number, Serial number and
Date of purchase. Any defective unit shall be returned freight prepaid only.
Consolidated Pool & Spa Industries Inc. will not be responsible for
disconnection-reconnection charges.
The above warranty shall be considered void if:
i. The installation instructions are not followed.
ii. Unit is powered without any water circulation.
iii. The power is disconnected and unit is not thoroughly drained at time of
winterizing.
iv. The Unit has been mishandled.
v. If corrosion of the unit’s internal parts occurs by unit being exposed to a
salt water system, a system that uses salt to create a sanitizer or improper
water chemistry (applies to all non-titanium heater models only). Warranty
Registration must be done within ten days of purchase of the unit, by
mailing warranty card below to:
361 Rowntree Dairy Road, Unit 4
Woodbridge, ON L4L 8H1 Canada
Tel: 905.264.6496 Fax: 905.264.6508
Email:info@consolidatedpool.com
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Consolidated K-STAR K-5 Specifications

General IconGeneral
ModelK-STAR K-5
CategorySwimming Pool Heater
Efficiency82%
Fuel TypeNatural Gas or Propane
Voltage120V
Dimensions36" x 24" x 28"

Summary

Warranty Information

Product Warranty Terms

Covers one-year warranty against manufacturing defects, with exceptions for heating elements.

Warranty Void Conditions

Lists conditions that void the warranty, including improper installation, operation, or maintenance.

Warranty Registration Process

Details the requirement to register the warranty within ten days of purchase.

Manufacturer Contact Details

Provides contact information for Consolidated Pool & Spa Industries Inc. for warranty claims.

Instruction Manual Overview

Product Identification and Models

Identifies the product as K-STAR ELECTRIC POOL / SPA HEATERS and lists models K-5, K-10, K-15.

Safety Certification Mark

Displays the SA APPROVED LR 51670 certification mark for the heaters.

Installation Guide

Heater Placement and Clearance

Specifies installation location, requiring 6" clearance and access to connections.

Leakage Current Collector Installation

Mandatory installation of leakage current collectors at water inlet and outlet.

Plumbing and Water Connections

Details water inlet/outlet connections to the heater using straight connectors.

Electrical Wiring Diagrams

Presents wiring schematics for 5KW and 15KW 240V pool heaters.

Operation and Maintenance

Thermostat Operation and Range

Explains setting the thermostat, indicator lamp, and its operating range (70-110F).

High Limit Reset Procedure

Describes how to reset the secondary high temperature limit thermostat if tripped.

Winterizing Instructions

Steps for winterizing the unit, including draining and protecting components.

Installation Cautions and Recommendations

Advises against storing chlorine nearby and recommends water softeners.

Electrical Specifications and Safety

Wire Size and Fuse Requirements

Details wire sizes and fuse requirements for K-5, K-10, and K-15 models.

Grounding and Bonding

Instructions for proper grounding and bonding to reduce electric shock risk.

Mandatory Leakage Collector Placement

Reiterates the requirement for leakage collectors at the filtration system and heater outlets.

General Electrical Safety Warning

Warns about potential fire, shock, or injury risks due to improper grounding or installation.

Operating Instructions

Pre-Energization Checks

Ensures pump activation and air removal from the heater chamber before energizing.

Water Circulation Requirement

Emphasizes the necessity of continuous water circulation while the unit is energized.