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Cookson MGRL Series User Manual

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04/08
INSTALLATION INSTRUCTIONS
AND
OPERATION MANUAL
Cookson MG Operator
MGRL / MGHL Series
(with internal lock sensor feature)
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Cookson MGRL Series Specifications

General IconGeneral
CategoryGarage Door Opener
ManufacturerCookson
SeriesMGRL
Drive TypeChain Drive
Safety SensorsIncluded

Summary

Important Installation Instructions

Installation Safety Precautions

Critical safety precautions to prevent injury or death during installation.

Specifications

Motor Specifications

Details on motor type, horsepower, speed, voltage, and current.

Electrical Specifications

Transformer voltage, wiring type, and limit adjustment methods.

Mechanical Specifications

Drive reduction, shaft speed, door speed, brake, and release mechanism.

Entrapment Protection Specifications

Details on sensing devices and their role in entrapment prevention.

Installation Instructions

Installation Positions

Diagrams illustrating various mounting positions for the operator.

Operator Mounting

Mounting Procedure

Step-by-step guide for securely mounting the operator unit.

Drive Chain Adjustment

Drive Chain Tensioning

Instructions for adjusting drive chain slack and tightening.

Manual Release

Emergency Hand Chain Adjustment

Procedure for adjusting the emergency hand chain on MGRL models.

Limit Switch Adjustment

Limit Switch Calibration

Steps to adjust limit switch cams and micro switches for door positions.

Internal Lock Sensor

Lock Sensor Sensitivity Adjustment

How to adjust the sensitivity of the internal lock sensor.

Wiring Instructions

General Wiring Precautions

Essential safety and best practices for wiring the operator.

Control Wiring

Control Station and Sensing Edge Wiring

Instructions for connecting control stations and entrapment devices.

115V 1 Phase LH Wiring Diagram

115V 1 Phase RH Wiring Diagram

230V 1 Phase LH Wiring Diagram

230V 1 Phase RH Wiring Diagram

208V/230V 3 Phase LH Wiring Diagram

208V/230V 3 Phase RH Wiring Diagram

460V 3 Phase LH Wiring Diagram

460V 3 Phase RH Wiring Diagram

Reference

MG Series Terminal Connections

Table detailing terminal functions for control station, sensing edge, and interlocks.

Important Safety Instructions

Operating Instructions

Emergency Manual Operation

Procedures for manually operating the door during power failure.

Manual Release

How to use the manual release cable to disengage the operator.

Chain Hoist Operation

Instructions for operating the optional chain hoist.

Maintenance Instructions

Maintenance Schedule and Procedures

Recommended checks for drive chain, sprockets, fasteners, and bearings.