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Costco 5P-08WT - User Manual

Costco 5P-08WT
41 pages
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MULTI-PISTON MUFFIN/CAKE BATTER DEPOSITOR
w/ENHANCED SAFETY TRAY & SCALE & NSF
COMPLIANT
MODEL No.: 5P-08WT (NSF)
Piston Filler & Depositing Systems
Air Piston & Hydraulic Transfer Pumps
Spotters & Stripers
Icers & Glazers
Custom Integrated Designs
HINDS-BOCK CORPORATION
2122 222
nd
Street S.E. Bothell, WA 98021 U.S.A.
TEL: 877.292.5715 (MAIN TOLL FREE)
TEL: 888.557.7881 (PARTS DEPT. TOLL FREE)
TEL 425.885.1183 (MAIN)
FAX: 425.885.1492 (MAIN)
FAX: 425.897.4110 (PARTS DEPARTMENT)
WEB: HINDS-BOCK.COM
E-MAIL: SALES INFO.: info@hinds-bock.com PARTS DEPT.: parts@hinds-bock.com
EXCLUSIVELY FOR COSTCO WHOLESALE
U.S.A. LOCATIONS ONLY
JAN 2017
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Summary

Overview and Setup

Features

Lists key capabilities of the depositor, including weight adjustment and configuration options.

Setup Procedures

Instructions on mounting the depositor, ensuring proper air and power connection.

Nomenclature

Defines and identifies the key components of the depositor system.

Components

Product Valve

Explains the function of the product valve in directing product flow.

Removing the Product Valve

Step-by-step guide to safely disconnect and remove the product valve.

Checking the Product Valve

Instructions for inspecting the product valve and O-rings for damage.

Replacing Product Valve O-Rings

Procedure for replacing worn O-rings on the product valve with lubrication.

Installing the Product Valve

Guide for correctly installing the product valve with proper lubrication.

Product Pistons

Details the function and attachment of product pistons driven by air cylinders.

Removing the Product Pistons

Steps to safely remove product pistons from the depositor head.

Checking the Product Pistons

How to inspect product pistons and their O-rings for wear or damage.

Replacing Product Piston O-Rings

Procedure for lubricating and replacing O-rings on product pistons.

Installing the Product Pistons

Instructions for attaching and installing product pistons.

Stroke-Adjust

Details on adjusting the stroke length to control deposit volume.

Stroke-Adjust Placement

Guidance on setting the stroke-adjust for production and maintenance.

Tray Drain Plug

Air Pressure Regulator

Adjusting the Air Pressure

Steps to adjust and lock the air pressure regulator for optimal performance.

Scale

Safety Tray

Safety Tray Setup

Guide to correctly positioning and connecting the safety tray for operation.

Safety Procedures

Pinch Points

Identifies hazardous pinch points and advises on avoidance during operation.

Air Dump Valve

Explains the function and use of the air dump valve for system depressurization.

Hand Guard

Describes the hand guard's purpose in preventing operator injury.

Cleaning

Safety Tray Drain

How to drain the safety tray after cleaning or sanitizing.

Cleaning the Hopper

Steps for cleaning the depositor's hopper with water and cleansing solution.

Cleaning Depositor Components

Guide to cleaning product valves, pistons, and their O-rings.

Sanitizing the System

Procedure for sanitizing the depositor to prevent contamination.

Maintenance

Daily Maintenance Checks

Routine checks for wear on airlines, fittings, pins, and components.

Common Wear Items

Identifies parts prone to wear, like O-rings, that require daily inspection.

Operation

Deposit Trigger

Explains how the safety tray hand triggers initiate single deposits.

Adjusting Weight Deposits

Method for adjusting deposit weight by manipulating the stroke-adjust.

Flow Control

Troubleshooting

Depositor Accuracy Issues

Addresses inconsistent deposit accuracy, checking air pressure and O-rings.

Seizing Product Valve or Pistons

Explains causes and solutions for seized Delrin parts due to heat or friction.

Erratic or Stopped Depositing

Troubleshoots issues caused by unclean air, clogged valves, or low air pressure.

Warranty Information

Costco 5P-08WT Specifications

General IconGeneral
BrandCostco
Model5P-08WT
CategoryCommercial Food Equipment
LanguageEnglish