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CPI SuperMoto Series - User Manual

CPI SuperMoto Series
85 pages
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Summary

General Information

General Information Overview

General overview of maintenance and repair procedures for the vehicle.

Warning and Safety Symbols

Explains symbols indicating important safety precautions and potential damage.

Vehicle Identification Numbers

Details on VIN and engine number locations and breakdown.

Maintenance Instructions

Guidelines for preparing tools, removing parts, cleaning, and reassembly.

Technical Data

Vehicle Specifications

Lists dimensions, weights, frame, brake, wheel, and tire specifications.

Tightening Torques

Provides torque values for various engine and chassis fasteners.

Special Tools

Special Tool Descriptions and Usage

Details special tools required for maintenance with their descriptions and order numbers.

Carburetor

Carburetor System Overview and Maintenance

Diagrams of carburetor systems and maintenance precautions.

Carburetor Specifications and Faults

Lists carburetor specifications and common fault tracking for starting issues.

Carburetor Removal, Disassembly, and Adjustments

Guides for carburetor removal, disassembly, and adjustment procedures.

2-Stroke Oil Pump

Oil Pump System Overview

Diagram showing the components of the 2-stroke oil pump system.

Oil Pump Removal, Inspection, and Installation

Procedures for removing, inspecting, and installing the oil pump.

Piston and Cylinder

Piston and Cylinder System Overview

Exploded view of the piston and cylinder assembly components.

Cylinder Head and Thermostat Procedures

Instructions for cylinder head removal, gasket replacement, and thermostat testing.

Piston and Cylinder Service

Details on piston removal, measurement, ring installation, and cylinder checks.

Clutch Gearbox

Clutch Gearbox System Overview and Initial Dismantling

Overview diagrams and initial steps for water pump and clutch cover removal.

Crankcase and Shaft Dismantling Procedures

Procedures for separating crankcases and removing various shafts.

Gear Reassembly and Clutch Assembly

Guides for gear reassembly, end play checks, and clutch assembly.

Frame and Chassis

Frame and Chassis Components and Adjustments

Adjustments for rear suspension strut, drive chain, and engine air cleaner service.

Electrical System

Electrical System Overview and Components

Location of electric components and charging system overview.

Charging System and Generator Testing

Checking charging voltage and generator stator measurements.

Key Electrical System Adjustments and Checks

Setting speedometer, checking horn, brake switches, and flywheel magneto.

CPI SuperMoto Series Specifications

General IconGeneral
BrandCPI
ModelSuperMoto Series
CategoryMotorcycle
LanguageEnglish

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