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CR Remeha Avanta 12v - User Manual

CR Remeha Avanta 12v
110 pages
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Great Britain
High-efficiency wall-hung boilers
Avanta 12v - 15v - 18v - 24v - 30v
Installation and service manual
120579-130711

Table of Contents

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Overview

The Remeha Avanta is a series of wall-mounted, high-efficiency, fully condensing central heating boilers designed for open-vented systems. These boilers are available in several models: Avanta 12v, 15v, 18v, 24v, and 30v.

Function Description

The Remeha Avanta operates as a room-sealed appliance, drawing air in through a fan. On the outlet side of the fan, a venturi injects a measured quantity of gas based on the available air volume. The fan speed is controlled by external controls, an advanced boiler controller (abc®), and prevailing temperatures measured by sensors. This gas/air ratio control ensures optimal combustion across the entire heat input range.

The gas and air mixture passes into a specially designed pre-mix burner. After combustion, hot flue gas is directed through a high-efficiency helicoil stainless steel heat exchanger with a large surface area, transferring heat to the circulating system water. In the condensing part of the exchanger, water vapor in the flue gas condenses, releasing latent heat that is also transferred to the system water. The resulting condensate is discharged via a siphon.

The boiler is equipped with an electronic regulation and control unit featuring an integrated ionization flame detector. A microprocessor, the abc® control, forms the core of the boiler's control system, managing and protecting the unit. This intelligent control continuously monitors boiler conditions, ensuring a reliable heat supply and adeptly handling negative influences such as flow reduction or airflow problems. Instead of locking out immediately, the boiler will first modulate back its output and, if necessary, temporarily switch off before attempting to restart. This prevents unnecessary service calls, provided the situation is not hazardous.

The Avanta can be regulated in several ways:

  1. OpenTherm® (2-wire interface): Compatible with Remeha qSense room compensators, Remeha iSense outside weather compensators, or other OpenTherm® controls.
  2. OpenTherm® thermostat with external time clock.
  3. On/Off room thermostat (volt-free): Connects to the X9 terminal strip (low voltage only).
  4. On/Off room thermostat (230 V): Connects to the X2 terminal strip (230 VAC only).
  5. 230 V Switching time clock: Compatible with Remeha two-channel time clocks or other appropriate time clocks.

The boiler also features a low-water protection system based on temperature readings. It modulates down output if there's a risk of insufficient water flow, indicated by a flow/return ΔT > 22°C or a rate of rise in flow temperature > 1°C/sec. In such cases, the abc® control will shut down the boiler in a blocking mode (code [9]) for 10 minutes before restarting. If there is no water or the pump is not running, it will lock out (code [E][7]) requiring a manual reset. A high limit temperature protection device switches off the boiler if the flow temperature exceeds 98°C, entering a lock-out mode (code [E][1]) that also requires a manual reset.

Important Technical Specifications

General:

  • Gas Council Numbers: 41-288-09 (12v), 41-288-13 (15v), 41-288-06 (18v), 41-288-10 (24v), 41-288-14 (30v).
  • Boiler Control: Modulating or on/off.
  • Nominal Output Pn (80/60°C, CH): 12.1 kW (12v), 15.0 kW (15v), 17.6 kW (18v), 23.5 kW (24v), 29.4 kW (30v).
  • Nominal Output Pn (50/30°C, CH): 12.8 kW (12v), 15.8 kW (15v), 19.0 kW (18v), 25.0 kW (24v), 31.3 kW (30v).
  • Nominal Input Qn (Hi): Ranges from 5.8-12.3 kW (12v) to 6.1-30.0 kW (30v).
  • Assembly Dry Weight: 20 kg (12v, 15v, 18v), 21.5 kg (24v, 30v).

Gas and Flue Details:

  • Classification: B23, B33, C13, C33, C43, C53, C63, C83.
  • Gas Type: II (2H3P natural gas and propane).
  • Gas Inlet Pressure (Natural Gas): 20 - 25 mbar.
  • Gas Inlet Pressure (Propane): 37 - 50 mbar.
  • NOx Class: 5 (complies with < 70 mg/kWh).
  • Residual Fan Duty (Full Load): 30 Pa (12v), 35 Pa (15v), 40 Pa (18v), 50 Pa (24v), 100 Pa (30v).

CH Side:

  • Water Capacity: 1.8 L (12v, 15v, 18v), 2.0 L (24v, 30v).
  • Minimum Operating Water Pressure: 0.1 bar.
  • Maximum Operating Water Pressure PMS: 3 bar.
  • Water Temperature (Maximum): 98°C.
  • Operating Temperature (Maximum): 75°C.
  • Water Pressure Loss ΔT = 11°C: 220 mbar (12v), 330 mbar (15v), 450 mbar (18v), 630 mbar (24v), 970 mbar (30v).

Electrical:

  • Main Supply: 230 V / 50 Hz.
  • Power Consumption (Maximum): 50 W (12v, 15v, 18v), 115 W (24v, 30v).
  • Power Consumption (Stand-by): < 3 W.
  • Degree of Protection: X4D.

Usage Features

Control Panel: The boiler features a control panel with four function keys (reset, -, +, enter) and an LED display. The display shows the current operating status and any error codes. In stand-by mode, one dot is lit; during operation, two dots are displayed. Error codes are shown as flashing red digits.

External Controls: The boiler supports various external controls, including on/off room thermostats (volt-free or 230V), modulating OpenTherm® controls (like Remeha qSense or iSense), and external time clocks. An outside temperature sensor can be connected for weather compensation. A DHW calorifier sensor or volt-free thermostat can also be connected for domestic hot water control.

Frost Protection: The boiler has an integrated frost protection device. If the CH water temperature drops below 7°C, the circulation pump switches on. If it drops below 3°C, the boiler switches on. This protection is active during longer periods of non-use if the room thermostat is set to a low temperature (e.g., 10°C) and Eco mode ([P][4] set to [1]) is enabled. For systems without frost protection, it's advisable to drain the boiler and central heating system if there's a risk of night frost during extended periods of non-use.

Error Code Memory: The control unit stores the last 16 errors, along with the number of times each error occurred, the operating status at the time, and the flow/return temperatures. This feature aids in quick fault diagnosis.

Maintenance Features

The Remeha Avanta is designed to be practically maintenance-free but requires an annual inspection.

Annual Inspection Checks:

  • Flue and Air Supply Pipes: Check for leaks and ensure the terminal exit is clear. Horizontal extension sections should slope towards the boiler (at least 5 cm per meter).
  • Condensate Siphon: Check and clean if necessary, then refill with clean water to the mark.
  • Ignition/Ionization Electrode: Inspect for deposits (clean with abrasive cloth), check adjustment (between 3 and 4 mm), and verify the quality and condition of the gasket and porcelain (replace if cracked). Check the ionization current (should be between 3 and 9 µA).
  • Combustion and Flame Pattern: Measure O2/CO2 percentage and flue gas temperature at the sample point. Compare readings to specified values for natural gas or LPG. Adjust gas/air ratio if necessary using screws on the gas block. The flame should be stable with an even blue color at full load and an even orange color at part load.
  • Benchmark Service Record: Complete the relevant sections of the Benchmark Service Record.

General Maintenance Guidelines:

  • Seal Integrity: During inspections, check the integrity of all combustion circuit seals, especially the burner door seal. Any evidence of leakage requires gasket replacement. All gaskets exposed during maintenance should be replaced.
  • Burner Cleaning: Clean the burner with pressurized air (avoid holding the nozzle too close to the surface). Visually inspect for damages or cracks and replace if found. Check for movement of the burner within the front plate and replace the mounting gasket and seal if necessary.
  • Heat Exchanger Cleaning: Check the seal between the front plate and the heat exchanger. Handle fragile front-plate and back-plate insulation with care, keeping them dry. Visually inspect the heat exchanger for scale or dirt. Clean obvious deposits with a vacuum cleaner and brush the coils with a cleaning brush if needed.
  • Reassembly: Reassemble all components in reverse order, ensuring the fan plug is connected and packing between the front plate and heat exchanger is correctly fitted.
  • Post-Maintenance Checks: After reassembly, switch the boiler back on, check CO2/O2 percentage, ionization current, and gas connections for leaks.

Water Treatment: Proper water treatment can improve boiler efficiency and extend its lifespan. It's recommended to use untreated tap water to fill the CH system, ensuring the pH value is between 6 and 9. If inhibitors are used, follow their instructions. New systems should be thoroughly flushed to BS 7593 (1992) to remove flux, debris, grease, and metal swarf. Old systems may require power flushing to remove sludge. The new boiler plant should not be in circuit during flushing with cleansing chemicals. Inhibitor concentration should be checked after installation, system modifications, filling, and every service.

CR Remeha Avanta 12v Specifications

General IconGeneral
BrandCR Remeha
ModelAvanta 12v
CategoryBoiler
LanguageEnglish

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