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Crafco SUPER SHOT 125 - User Manual

Crafco SUPER SHOT 125
54 pages
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SUPER SHOT 125 DIESEL MELTER
PART MANUAL - 26378
REV. E

Table of Contents

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Summary

Safety Precautions

General Safety Guidelines

Guidelines for protective clothing, eye protection, and handling hot materials.

Operational Safety Practices

Safe practices for temperature limits, fluid levels, and equipment operation.

Limited Warranty

Warranty Terms and Exclusions

Details on warranty coverage, periods, and conditions for Crafco equipment.

Warranty Claim Procedure

How to File a Claim

Step-by-step instructions for submitting a warranty claim and required information.

Machine Specifications

Technical Data Overview

Key technical specifications of the Super Shot 125 Diesel Melter.

Operating Instructions

Introduction to Operation

Overview of operating procedures and operator responsibility.

Pre-Operation Checks

Essential checks for fuel, oil, and fluid levels before starting the machine.

Machine Start Up Procedure

Step-by-step guide for starting the burner and heating systems.

Dispensing Material

Instructions for applying sealant, pump control, and safety during dispensing.

Loading, Shutdown, and Storage

Procedures for loading sealant, shutting down, and storing the equipment.

Parts Ordering and Hose Care

Guidance on ordering parts and essential care for the heated electric hose.

Hose Transport

Instructions for transporting the heated hose to prevent damage.

Maintenance Instructions

Engine, Hydraulic, and Burner Maintenance

Maintenance tasks for key systems like engine, hydraulics, and burner.

Fluid Checks and Calibration

Procedures for checking fluids, bearings, and calibrating temperature controls.

Maintenance Schedule and Service

Maintenance chart based on hours and general service guidelines.

Recommended Fluids and Lubricants

List of recommended fluids and lubricants for the melter, including oil specifications.

Pump Replacement

Pump Disassembly and Reassembly

Step-by-step guide for removing and reinstalling the material pump.

Pump Mounting Diagram

Diagram illustrating the pump assembly and its mounting on the tank bottom.

Troubleshooting Hose Heating

Hose Not Heating Diagnosis

Troubleshooting steps to identify why the heated hose is not functioning correctly.

Hose Circuit Diagram

Schematic of the electrical circuit for the heated hose system.

Troubleshooting Material Dispensing

No Material Dispense

Steps to diagnose when the pump runs but no material is dispensed.

Hose Circuit Diagram (Dispensing)

Hose circuit schematic relevant to material dispensing operations.

Pump Runs, No Discharge

Troubleshooting for pump operation without material output.

Slow Dispensing Rate

Steps to address issues causing a slow material dispensing rate.

RTD Sensor Temperature Chart

Ohm Readings Correlation

Chart correlating RTD sensor resistance (ohms) to specific temperature values.

Diesel Burner Settings

Burner Adjustment Parameters

Key settings and adjustment parameters for the diesel burner operation.

Diesel Burner Schematics

Burner Electrical Circuit

Schematic diagram of the electrical circuit for the diesel burner assembly.

Burner Troubleshooting

Ignition and Shutdown Issues

Diagnosing problems with burner ignition, shutdown, and relighting.

Smoke and Performance Issues

Troubleshooting excessive smoke and other burner performance problems.

Hydraulic Schematic

Hydraulic System Flow

Diagram illustrating the flow of hydraulic fluid through the system.

Hydraulic Troubleshooting

Hydraulic System Problems and Solutions

Table listing common hydraulic problems, their causes, and remedies.

Melter Assembly Diagrams

Overall Melter Diagrams

Illustrations of the SS 125 Melter assembly with numbered parts.

Melter Parts List (1-23)

Parts List Section 1

List of Crafco SS 125 Melter parts, items 1 through 23.

Melter Parts List (24-49)

Parts List Section 2

List of Crafco SS 125 Melter parts, items 24 through 49.

Melter Parts List (50-60)

Parts List Section 3

List of Crafco SS 125 Melter parts, items 50 through 60.

Tank Detail Diagram

Tank Components Illustration

Illustration of the melter tank and its numbered components.

Tank Parts List

Detailed list of parts for the melter tank assembly.

Control Box Diagram

Control Box Wiring and Components

Diagram showing the wiring and components within the melter's control box.

Control Box Parts List

Detailed list of parts for the melter's control box assembly.

Engine Assembly Diagram

Engine and Generator Illustration

Diagram showing the engine assembly, generator, and related parts.

Engine Assembly Parts List

Detailed list of parts for the engine assembly, including filters and drive components.

Hydraulic Control Valve

Control Valve Diagram and Parts

Diagram and parts list for the hydraulic control valve assembly.

Pump and Agitator Motor Assembly

Motor Assembly Diagram and Parts

Diagram and parts list for the pump and agitator motor assembly.

Diesel Burner Diagram

Diesel Burner Components

Illustration of the diesel burner with numbered components.

Diesel Burner Parts List

Detailed list of parts for the diesel burner, including ignition and fuel components.

Hydraulic System Diagram

Hydraulic Flow Overview

Diagram showing the overall hydraulic system flow and major components.

Hydraulic Hose and Fitting Details

Detailed breakdown of hydraulic hoses, adapters, and fittings used in the system.

Electrical Cables and Wiring

Junction Box Wiring

Wiring diagram for the junction box, showing connections to various melter components.

Electrical Cable Assemblies

List of part numbers and descriptions for electrical cable assemblies.

Crafco SUPER SHOT 125 Specifications

General IconGeneral
BrandCrafco
ModelSUPER SHOT 125
CategoryMelting Machines
LanguageEnglish

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