Craftsman Marine CM4.65 - User Manual

PropulsionCrafted with craftsman marine
CM4.65
& CM4.80
Engine manual

Summary

Safety Information

Critical Safety Warnings

Important safety symbols and critical warnings for operation.

Engine Preparation - Lubrication Oil

Engine Lubrication Oil Filling Procedure

Engine Preparation - Gearbox Lubrication

Gearbox Lubricant Service Procedures

Engine Preparation - Cooling Liquid

Cooling Liquid System Filling Procedure

Engine Preparation - Instrument Panel

Instrument Panel Layout and Identification

Engine Operation - Gauges and Warning Lights

Engine Speed and Voltage Gauges

Warning Lights Functionality

Engine Operation - Starting Procedures

Pre-Start Checks and Engine Starting

Essential checks before starting the engine.

Step-by-Step Engine Starting Guide

Step-by-step guide for starting the engine.

Engine Operation - Monitoring and Stopping

Post-Start Monitoring and Indicators

Verifying monitoring lights and coolant flow after starting.

Safe Engine Stopping Procedure

Safe procedure for stopping the engine.

Maintenance Schedule

Maintenance - Engine Oil Level Checks

Checking Engine Oil Level with Dipstick

How to check engine oil level using the dipstick.

Topping Up Engine Lubrication Oil

Procedure for adding lubrication oil.

Maintenance - Engine Oil and Filter Replacement

Engine Lubrication Oil Change Procedure

Procedure for changing engine oil.

Oil Filter Replacement Steps

Steps for removing and fitting the oil filter.

Adding New Engine Oil Process

Maintenance - Coolant System Service

Coolant Level Check Procedure

Cooling Liquid Replacement Procedure

Maintenance - Raw Water Pump Impeller

Raw Water Impeller Inspection

Impeller Removal and Re-installation

Maintenance - Cooling Water Strainer

Cooling Water Strainer Checking

Cooling Water Strainer Cleaning

Maintenance - Fuel Filter Service

Fuel Filter Removal and Fitting

Maintenance - Fuel System Service

Water Separator Draining Procedure

Fuel System Bleeding Procedure

Maintenance - V-Belt Service

V-Belt Inspection and Tension Verification

V-Belt Tensioning Procedure

Winter Storage - Fuel and Lubrication Systems

Protective Fuel Mixture for Storage

Lubrication Oil System Preparation for Winter

Winter Storage - Cooling and Electrical Systems

Inner Cooling System Anti-Freeze Check

Electrical System and Filter Winterization

Preparations for the New Season

Troubleshooting - Starter Motor and Initial Start Issues

Starter Motor Not Engaging or Rotating

Diagnosing and resolving starter motor problems.

Engine Not Responding or Smoking on Start

Troubleshooting engine start issues and smoke.

Troubleshooting - Engine Performance Issues

Irregular Engine Cycles and Power Loss

Diagnosing intermittent running and lack of power.

Engine Exhaust Smoke Diagnosis

Troubleshooting exhaust smoke conditions.

Troubleshooting - Overheating and Oil System Issues

Engine Overheating Causes and Solutions

Identifying causes and solutions for engine overheating.

Engine Oil Pressure and Consumption Problems

Diagnosing oil pressure and consumption issues.

Troubleshooting - Fuel System and Exhaust Issues

Excessive Fuel Consumption and Exhaust Smoke

Troubleshooting excessive fuel consumption and exhaust smoke.

White Exhaust Smoke and Fuel Quality

Diagnosing white smoke and fuel quality issues.

Lubricant and Coolant Recommendations

Engine and Gearbox Lubricant Types

Coolant and Fuel Specifications

Cooling Liquid and Fuel Guidelines

Craftsman Marine CM4.65 Specifications