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Craftsman 919.152163 User Manual

Craftsman 919.152163
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Owner's Manual
I CRRFT$1VlRN°I
Permanently Lubricated
Tank Mounted
AIR COMPRESSOR
Model No.
919.152163
Safety Guidelines
Assembly
Operation
Maintenance
Service and Adjustments
Troubleshooting
Repair Parts
CAUTION: Read the Safety Guidelines
and All Instructions Carefully Before
Operating.
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.
Visit our Craftsman website: www.sears.com/craftsman
N090754 Rev.o 10/04/10
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Craftsman 919.152163 Specifications

General IconGeneral
Model Number919.152163
Max Pressure150 PSI
Voltage120V
Amperage15 Amps
TypePortable Air Compressor

Summary

Specification Chart

Model and Technical Specifications

Summary of model details including HP, bore, stroke, voltage, and pressure ratings.

Safety Guideline Definitions

Explains warning symbols (DANGER, WARNING, CAUTION, NOTICE) used in the manual.

Important Safety Instructions

General safety directives to follow before operating the compressor.

Hazard Warnings: Explosion and Breathing Risks

Risk of Explosion or Fire

Details fire and explosion hazards from flammable vapors and sparks, with preventive measures.

Risk of Breathing (Asphyxiation)

Explains hazards related to inhaling compressed air which may contain contaminants.

Hazard Warnings: Air Tank Safety

Risk of Bursting

Explains air tank safety, factors affecting tank life, and conditions leading to explosion.

Hazard Warnings: Equipment and Electrical Safety

Attachment and Tire Safety

Hazards from accessories, tires, and proper inflation to prevent explosion or injury.

Risk of Electrical Shock

Details electrical hazards and necessary precautions for safe operation.

Hazard Warnings: Operational Safety

Risk from Flying Objects

Hazards from compressed air stream and projectiles causing injury or damage.

Risk of Hot Surfaces

Hazards from touching hot compressor parts like the head and exhaust.

Risk from Moving Parts

Hazards from rotating components like pulley and belt, and keeping clear of them.

Hazard Warnings: General Operation and Noise

Risk of Unsafe Operation

General safety rules for operating the compressor, avoiding fatigue and distractions.

Risk of Falling

Hazards associated with the compressor falling from elevated positions.

Risk from Noise

Potential hearing loss due to prolonged exposure to compressor noise.

Glossary, Accessories, and Duty Cycle

Glossary of Terms

Definitions of technical terms like CFM, SCFM, and PSIG used in the manual.

Available Accessories

Lists compatible accessories such as air filters, chucks, and hoses.

Duty Cycle Recommendation

Guidance on optimal compressor usage (50%-75%) for longevity.

Assembly and Installation

Unit Assembly

Instructions for unpacking the unit and discarding packaging.

Installation Guidelines

Procedures for setting up the compressor in a suitable location.

Grounding Instructions

Critical safety steps for proper electrical grounding to prevent shock.

Installation and Electrical Requirements

Extension Cord Usage

Guidelines for using extension cords safely and effectively, including gauge and length.

Voltage and Circuit Protection

Requirements for power supply, branch circuits, and protection against overheating.

Operation Overview

Know Your Air Compressor

Familiarization with the compressor's controls and components.

Description of Operation

Explanation of how the compressor, pressure switch, and regulator function.

Using Your Air Compressor

Check Valve and Overload Protector

Explains the function of the check valve and motor overload protector.

How to Use Your Unit

Step-by-step guide for safely starting, operating, and using the compressor.

How to Start and Stop

Procedures for starting the compressor and shutting it down safely.

Maintenance Responsibilities

Customer Responsibilities Chart

Table outlining daily and periodic maintenance tasks for the user.

Checking the Safety Valve

Procedure to test the safety valve for proper operation.

Draining the Air Tank

Steps to remove condensation from the air tank to prevent corrosion.

Service and Adjustments

Replacing the Regulator Manifold

Step-by-step guide for replacing the regulator manifold assembly.

Storage Procedures

Preparing for Storage

Steps to take before storing the compressor, including draining and protection.

Troubleshooting Guide

Common Problems and Corrections

Lists issues like excessive pressure, leaks, and noises with their causes and solutions.

Troubleshooting Guide

Pressure Drop and Air Supply Issues

Addresses problems with regulated pressure drops and insufficient air supply.

Troubleshooting Guide

Motor Not Running

Solutions for when the motor fails to start due to fuses, circuit breakers, or wiring.

Air Compressor Diagram

Component Identification

Labeled diagram showing the main components of the air compressor unit.

Parts List

Main Unit Parts

List of components for the main air compressor unit with part numbers and quantities.

Pump Diagram

Pump Component Identification

Labeled diagram showing the components of the pump assembly.

Parts List

Pump Assembly Parts

List of components for the pump assembly with part numbers and quantities.

Notes

Important Notes

Additional remarks or clarifications regarding the manual or product.

Repair Protection Agreements

Agreement Benefits

Details of what the protection plan covers, including expert service and replacement.

Service Information

How to obtain service, schedule appointments, and contact details.

Service and Contact Information

Home Service Options

Information on in-home repair services for major brand appliances and equipment.

Carry-In Service Options

Information on repair centers for portable items like vacuums and electronics.

Protection Agreement Purchase

How to purchase a protection agreement for products serviced by Sears.

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