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Craftsman ZT 7000 107.2777 User Manual

Craftsman ZT 7000 107.2777
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Operator's Manual
ZT 7000
Zero-Turn Rear Engine Rider
18 HP, 50" Mower
Electric Start
Model No.
107.277700
CAUTION: Before using this product, read
the manual and follow all its Safety Rules
and Operating Instructions,
For answers to your questions about this
product, call:
1-800-659-5917
Sears Craftsman Help Line
5 am - 5 pm, Mon - Sat
Nota: Una traducci6n en espaSol de este Manual
del Operador puede encontrarse en la pAgina 33.
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.
Visit our Craftsman website: www.sears.com/craftsman
TP 199-3928-07-CZ-C
1726431-07
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Craftsman ZT 7000 107.2777 Specifications

General IconGeneral
BrandCraftsman
ModelZT 7000 107.2777
CategoryLawn Mower
LanguageEnglish

Summary

Warranty Statement

Limited Warranty on Craftsman Riding Equipment

Covers repairs for defective parts and labor for two years from purchase date, with specific conditions.

Limited Warranty on Battery

Covers battery defects for ninety days, including free home service for the first 30 days.

Safety Rules and Operation Guidelines

General Operation Safety

Outlines critical safety practices for operating the rider and mower safely, covering controls and environment.

Transporting and Storage Safety

Details safe procedures for transporting the unit on trailers and storing it properly to prevent hazards.

Slope Operation and Safety

Slope Operation Precautions

Provides detailed instructions and warnings for operating on slopes to prevent loss of control and tip-overs.

Towed Equipment Safety

Outlines safety considerations when using towed equipment, especially regarding weight and slopes.

Children Safety Precautions

Warns about the dangers children pose near operating equipment and how to ensure their safety.

Emissions Information

Mentions chemicals in engine exhaust and where to find emissions label information.

Service and Maintenance Procedures

Safe Handling of Gasoline

Provides critical safety instructions for handling and storing gasoline, emphasizing fire and explosion prevention.

General Service & Maintenance

Lists important maintenance tasks and safety precautions for servicing the unit, including checks and cleaning.

Safety and Operation Decals

Decal Identification and Function

Identifies and explains the purpose of various safety and operation decals found on the unit for user guidance.

Product Identification Numbers

Product Reference Data

Area to record model description, stock number, and unit serial number for service and parts.

Engine Reference Data

Space to record engine make, model, type, and serial number for service and parts.

Optional Accessories and Literature

Available Optional Accessories

Lists items such as Twin Bag Grass Catcher, Headlight Kit, and Wheel Weights that can be purchased separately.

Literature Package Contents

Details the included setup instructions and operator's manual provided with the product.

Pre-Operation Checks and Setup

Read Operator's Manual

Emphasizes reading and following all manual instructions for proper care, performance, and safety.

Check Oil Level

Instructions for checking the engine oil level before starting the unit.

Fill-Up with Fresh Gasoline

Guidance on using fresh fuel and fuel stabilizer to prevent engine problems.

Charge The Battery

Instructions for charging the battery if it is low or has been stored for a period.

Check Tire Pressure

Details on checking and setting tire pressure for optimal traction and performance.

Push Unit Off Crate

Steps to safely remove the unit from its shipping crate by disengaging levers and pushing.

Start The Engine

Step-by-step guide to starting the engine correctly, including throttle and choke usage.

Operation and Control Functions

Control Functions Overview

Brief description of individual controls like ground speed levers, throttle, and choke for basic operation.

Ground Speed Levers

How to use the ground speed levers for forward, reverse, and parking.

Throttle Control

How to adjust engine speed using the throttle control for different operations.

Choke Operation

How to use the choke for starting a cold or warm engine.

Operation and Control Functions (cont.)

Mower Height of Cut Adjustment

How to adjust the cutting height of the mower deck using the crank.

Ignition Switch Functions

Explains the positions and operation of the ignition switch for starting and stopping the engine.

Hour Meter Functionality

Describes the hour meter's purpose for tracking operation time and maintenance reminders.

PTO Switch Operation

How to engage and disengage the mower deck using the PTO switch.

Transmission Release Levers

Explains how to use release levers to allow the unit to be pushed manually.

Seat Adjustment

How to adjust the seat for operator comfort and access to controls.

Fuel Tank Cap

Simple instruction on how to remove the fuel tank cap.

Parking Brake Operation

How to engage and disengage the parking brake for securing the unit.

General Operating Safety

Crucial safety advice before operating the unit for the first time, emphasizing familiarity with controls.

Pre-Start Checks and Fuel Recommendations

Pre-Start Checklist

Lists essential checks like oil level, seat position, and fuel before starting the unit.

Fuel Recommendations

Advises on the correct type of gasoline to use for optimal engine performance and longevity.

Adding Fuel

Instructions on how to safely add fuel to the tank, including cap removal and overfill prevention.

Slope Operation Warning

Reiterates the critical warning about operating on slopes and maximum acceptable slope angles.

Trailer Loading Warning

Provides safety instructions for loading the rider onto a trailer, warning against using multiple ramps.

Emergency and Normal Stopping Procedures

Emergency Stopping

Details the quick method to stop the engine in an emergency by turning the ignition switch to STOP.

Stopping the Rider & Engine

Step-by-step guide for safely shutting down the unit, including brake and PTO engagement.

Starting the Engine

Detailed instructions for starting the engine correctly, covering seat, brake, PTO, and throttle settings.

Mowing Procedure

Steps for engaging the mower deck, setting throttle, and beginning to mow.

Pushing the Rider by Hand

Instructions for disengaging the transmission to allow the unit to be pushed manually.

Driving Practice and Basic Maneuvers

Zero-Turn Rider Driving Characteristics

Explains how zero-turn riders differ from other vehicles and the importance of practicing maneuvers.

Smooth Travel Practice

Teaches smooth control of the ground speed levers for acceleration, deceleration, and stopping.

Forward Travel Practice

How to move forward smoothly by gradually pushing the ground speed control levers forward.

Reverse Travel Practice

How to move backward safely and with control, emphasizing looking behind.

Driving Practice and Basic Maneuvers (cont.)

Practice Turning Around a Corner

How to make gradual turns while traveling forward by adjusting one control lever.

Practice Turning In Place

Instructions for performing a zero-turn maneuver by simultaneously moving control levers forward and back.

Executing an End-Of-Row Zero Turn

Technique for efficient turning at the end of mowing rows to minimize overlap and missed grass.

Mower Deck Removal and Installation

Removing the Mower Deck

Detailed steps for detaching the mower deck from the rider, including belt and hitch disconnection.

Installing the Mower Deck

Detailed steps for reattaching the mower deck to the rider, including hitch and belt connections.

Scheduled Maintenance

Rider Maintenance Schedule

Lists rider maintenance tasks and their intervals (e.g., cleaning, tire pressure, safety system checks).

Engine Maintenance Schedule

Lists engine maintenance tasks and their intervals (e.g., oil changes, filter replacement, spark plugs).

Rider Maintenance Tasks

Clean Debris From Rider and Engine Compartment

Instructions for cleaning debris to prevent fire hazards and ensure proper cooling.

Clean Debris From Engine Cooling Areas and Air Filter

How to clean cooling fins, intake screens, and air filter for optimal engine performance.

Check Tire Pressure

Provides recommended tire pressure specifications for front and rear tires for proper traction.

Lubrication Procedures

Grease Points

Lists specific locations requiring grease lubrication, such as wheel fittings and pivots.

Oil Points

Lists specific locations requiring oil lubrication, such as frame pivots and linkages.

Mower Blade Maintenance

Blade Removal and Inspection

Steps for safely removing, inspecting, and sharpening mower blades.

Blade Balancing

How to balance mower blades using a nail to ensure smooth operation and prevent vibration.

Blade Installation

Correct procedure for reinstalling mower blades, including torque specifications.

Battery and Cable Maintenance

Battery and Cable Cleaning Procedure

Steps for disconnecting, removing, cleaning, and reinstalling the battery and its cables safely.

Check Rider Safety System

Details safety checks for interlock switches, PTO, parking brake, and blade brake functionality.

PTO Clutch Adjustment

PTO Clutch Adjustment Procedure

Step-by-step guide to adjusting the PTO clutch using a feeler gauge for proper engagement and braking.

Engine Oil and Filter Maintenance

Check Engine Oil Level

Procedures for checking the engine oil level using the dipstick before operation.

Change Engine Oil

Steps for changing the engine oil at 100-hour intervals, with notes on warm engine oil.

Change Engine Oil & Filter

Steps for changing engine oil and filter at 200-hour intervals, including filter preparation.

Air Filter Service

Service Air Filter Pre-Cleaner

How to clean and oil the foam pre-cleaner element for the air filter.

Replace Air Filter

Steps for replacing the main air filter element at recommended service intervals.

Spark Plug and Fuel Filter Replacement

Replace Spark Plug

Procedure for removing, gapping, and installing the spark plug, including torque specifications.

Replace Fuel Filter

Steps for safely replacing the fuel filter, including fuel line clamping and safety precautions.

Service and Adjustments

Seat Adjustments

How to adjust the seat forward or backward for operator comfort and control access.

Ground Speed Control Lever Adjustment

Adjusting control levers for full range of motion, end gap, and operator clearance.

Speed Balancing Adjustment

How to balance the speed of the control levers for straight tracking by adjusting the knob.

Height Adjustments and Brake Adjustment

Cutting Height Adjustment

How to adjust the mower deck cutting height using the adjustment crank.

PTO Clutch Adjustment

References the PTO clutch adjustment section for proper engagement and braking.

Brake Adjustment

How to adjust the brake system by modifying the brake rod and nut for proper function.

Battery Charging

Safety warnings and instructions for charging the battery, including rate limits.

Engine Adjustments

Information on engine carburetor adjustments for altitude and low idle settings.

Mower Deck Leveling

Side to Side Leveling

Steps for adjusting the mower deck for side-to-side balance to ensure an even cut.

Mower Deck Leveling (cont.)

Front To Back Leveling

Steps for adjusting the mower deck for front-to-back balance to ensure an even cut.

Mower Drive Belt Replacement

How to replace the mower drive belt, including tension release and routing.

Arbor Drive Belt Replacement

Information on contacting Sears Parts & Repair for arbor drive belt replacement.

Storage Preparation

Storage Procedures

Detailed instructions for preparing the unit for off-season storage, including fuel system preparation.

Troubleshooting Common Issues

Engine Will Not Turnover or Start

Lists common causes (e.g., brake, PTO, fuel) and remedies for engine starting problems.

Engine Starts Hard or Runs Poorly

Troubleshooting steps for poor engine performance, including fuel, spark plug, and air filter issues.

Engine Knocks

Potential causes and solutions for engine knocking, such as oil level and grade.

Excessive Oil Consumption

Reasons for high oil consumption and how to address them, including engine temperature and oil weight.

Engine Exhaust is Black

Troubleshooting for black exhaust fumes, typically related to the air filter or choke.

Troubleshooting Common Issues (cont.)

Engine Runs, But Rider Will Not Drive

Diagnosing why the rider won't move, checking transmission levers, drive belts, and parking brake.

Rider Drive Belt Slips

Troubleshooting belt slip issues related to pulleys, belt condition, or grease.

Parking Brake Will Not Hold

Solutions for a parking brake that won't hold, often related to adjustment.

Rider Steers or Handles Poorly

Addressing steering or handling problems, including tire inflation and steering linkage.

Rider Tracks to One Side

Troubleshooting tracking issues, often related to ground speed adjustment knobs.

Mower Cutting Height Difficult to Adjust

Solutions for a difficult cutting height adjustment crank, possibly due to dirt or lack of lubrication.

Mower Cut is Uneven

Causes and fixes for an uneven mower cut, including tire inflation and deck leveling.

Mower Cut is Rough Looking

Troubleshooting a rough mower cut appearance, related to engine speed, ground speed, or blade condition.

Engine Stalls Easily with Mower Engaged

Diagnosing why the engine stalls when the mower is engaged, checking engine speed and deck condition.

Excessive Mower Vibration

Causes and remedies for excessive mower vibration, such as loose blades or imbalance.

Mower Drive Belt Slips or Fails to Drive

Troubleshooting mower belt drive issues, including idler pulley spring and PTO clutch adjustment.

Frame, Body & Seat Group

Exploded View

Diagram illustrating the assembly of the frame, body, and seat components.

Parts List

Lists parts and quantities for the frame, body, and seat assembly.

Frame, Body & Seat Group Parts List

Parts Listing

Continuation of the parts list for the frame, body, and seat group.

Frame, Body & Seat Group Parts List

Parts Listing

Continuation of the parts list for the frame, body, and seat group.

Frame, Body & Seat Group Parts List

Parts Listing

Continuation of the parts list for the frame, body, and seat group.

Engine Components Overview

Engine Group 1: Crankshaft

Diagram and parts list for the engine crankshaft assembly.

Engine Group 2: Crankcase

Diagram and parts list for the engine crankcase assembly.

Engine Group 3: Oil Pan/Lubrication

Diagram and parts list for the engine oil pan and lubrication system.

Engine Group 4: Head/Valve/Breather

Diagram and parts list for the engine head, valve, and breather assembly.

Engine Parts List

Parts List

Comprehensive list of parts for various engine groups, including crankshaft, crankcase, and head assemblies.

Engine Parts Breakdown (cont.)

Engine Group 5: Ignition/Electrical

Diagram and parts list for the engine ignition and electrical systems.

Engine Group 6: Blower Housing & Baffles

Diagram and parts list for the engine blower housing and baffle components.

Engine Group 7: Starting System

Diagram and parts list for the engine starting system components.

Engine Group 8: Fuel System

Diagram and parts list for the engine fuel system components.

Engine Parts List (cont.)

Parts List

Comprehensive list of parts for engine ignition, fuel, and starting systems.

Engine Parts Breakdown (cont.)

Engine Group 9: Engine Controls

Diagram and parts list for engine control linkages and levers.

Engine Group 10: Air Intake/Filtration

Diagram and parts list for the engine air intake and filtration system.

Engine Group 11: Exhaust

Diagram and parts list for the engine exhaust system components.

Engine Parts List (cont.)

Parts List

List of parts for engine controls, air intake, and exhaust systems.

Hardware and Torque Specifications

Common Hardware Types and Sizing

Illustrates common hardware types and guides for identifying their size and thread per inch.

Torque Specification Chart

A chart listing torque values for various standard machine hardware grades for proper assembly.

Wrench & Fastener Size Guide

Visual guide matching fastener sizes (bolts, nuts) to appropriate wrench sizes for assembly.

Craftsman Repair Protection Plans

Benefits of a Repair Protection Agreement

Details the advantages of purchasing a plan, including expert service, unlimited parts/labor, and product replacement.

How to Schedule Service

Instructions on how to schedule service appointments via phone or online after purchasing an agreement.

Sears Installation Service

Information on professional installation services offered by Sears for various home items.

Sears Service and Support Contact Information

In-Home Repair Services

Contact information for in-home repair services for appliances, lawn equipment, and heating/cooling systems.

Carry-In Repair Services

Contact information for carry-in repair services for vacuums, lawn equipment, and electronics.

Protection Agreement Purchases

Contact information for purchasing protection agreements and maintenance agreements.

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