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CREST ULTRASONICS
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DMS-1218
CREST ULTRASONICS DMS-1218 User Manual
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Instruction Manual
Digital Modular S
ystem
Rinse Module
Manual #:
DMS-R-
IM
Model #:
DMS-1218/DMS-1826
Advanced Ce
ramics Technology (M) Sdn. Bhd
Megasonic Swee
ping (M) Sdn. Bhd.
A Crest Group Inc.
Company
|No 1536, Jalan P
erusahaan, Kaw
asan Perusahaan Bukit Teng
ah, 13600 P
erai, Penang, Ma
laysia.|
|Tel: +60(4)-507
0018 | Fax: +60(4)-507 0
020 |
|
www.crest-ultrasonics
.com
|
www.act.crestm.com
|
2
Table of Contents
Disclaimer
2
Manual Conventions
2
Conventions in Text
2
Danger, Warnings, Cautions, and Notes
3
Manual Code
3
Feedback on this Manual
3
Revision History
4
Table of Contents
5
Safety
8
Introduction
8
Operator Training
8
Important Safety Notifications
9
General Precaution
13
Lifting Hazards
14
Heat/Hot Surface Hazard
14
Chemical Hazards
15
Proper Use of Chemicals
16
Adequate Ventilation
16
Compressed Air Hazard
17
Safety Precautions - Compressed Air
17
Safe Work Practices - Compressed Air
18
Mechanical Hazards
19
Electrical Hazards
20
Emergency off (Emo) Circuit
21
Live after EMO
22
Recover from Emergency off
22
Safety Interlocks
23
Panel Door Switch Interlock
24
Liquid Leak Detection Sensor
25
Low Liquid Level
26
Lockout Tag out (Loto)
27
Lockout Tag out Procedure
27
Restoring Lockout Tag out
29
System Overview
30
Introduction
30
System Specifications
34
General Specifications
35
Optional Features
39
Installation
46
Console Uncrating and Placement
46
System Clearance
47
Handling and Transporting
48
Facilities Requirements
49
Interconnect Facility Services
53
Plumbing Installation
54
Step-By-Step Guide
55
Interconnect Wire Harness
58
Liquid Indicator in Plumbing
60
Process Supervisor" Designation
61
Operation
62
Introduction
62
Important Safety Notifications
63
Power on System
65
Panelview 800 Terminal HMI Screen
68
Login & Logout
71
Scope of Users
73
Clean, Drain and Fill Water
74
Temperature Monitoring and Setting
79
View and Change Tank Temperature Settings
80
Operating Station (Rinse Station)
82
Rinse Station Process Parameters Setup
82
Rinse Station Auto Cycle Cleaning Process
86
Info and Alarm Message
91
Info Message List
92
Alarm Message List
92
Recover from over Temperature
93
Power off System
95
Emergency off
96
Remote and Local Mode
97
Auto/Manual Mode
100
Decommissioning Procedure
102
Operating Procedure During Accident or Breakdown
103
Interpreting Hmi
104
Main Menu Screen
104
Auto Screen
107
Auto Screen (System in Auto Mode Operation and Remote Mode)
109
Alarm History Screen
110
Recipe Setting Screen
111
Temperature Control Screen
113
Manual Function Screen
115
Misc. Screen
119
Misc. 1 Screen
120
Misc. 2 Screen
121
Misc. 3 Screen
122
Misc. 4 Screen
124
Misc. 5 Screen
125
Misc. 6 Screen
126
Auto Options Screen
127
Digital I/O Status
129
Process Data Monitor
130
Preventive Maintenance
132
Introduction
132
Important Safety Notifications
132
Buddy System
134
Components Maintenance
135
Pm for Tank and Plumbing
135
Clean, Drain and Fill
136
Cleaning Carboy (Optional Item)
137
PM for Sparger/Sprayer
138
Determine Filter Cartridge / Bag Filter Condition
138
Replacing Filter Cartridge - SOE Filter Housing (Optional Item)
139
Replacing Filter Cartridge - DOE Filter Housing (Optional Item)
140
Perform PM for Bucket Strainer (Tee-Line Strainer) (Optional Item)
141
Insert Orientation (Tee-Line Strainer)
142
Perform PM for Wye-Strainer (Optional Item)
145
General Check
145
Pm Check for Liquid Leak Sensor
146
Pm for Panel Door Switch
147
Pm for Electrical
148
PM for Ultrasonic Generator (Optional Item)
149
PM for Pump (Optional Item)
150
Pm Check on Emo Button
151
PM for In-Line Brix-Monitor CM-800Α (Optional Item)
152
PM for CDA FR (Filter Regulator) (Optional Item)
154
PM for Temperature Controller (Thermostat)
155
H2 Assembly Drawing
156
Fundamentals of Ultrasonic Cleaning
158
Introduction
158
Factors Affecting Scrubbing Action
158
Fundamental Components
160
Troubleshooting
162
Correcting Problems
162
Appendix
166
System Password
166
Date and Time Setting
167
Administration Login
169
Temperature Present Value Offset Setting
170
Machine Setup (Dms-1218)
172
Machine Setup (Dms-1826)
177
Resistivity Meter Set Point Adjustment (Optional Item)
182
Conductivity Meter Set Point Adjustment (Optional Item)
186
Ph Meter Set Point Adjustment (Optional Item)
188
Ph Sensor Installation
189
Resistance Temperature Detector (Rtd) Calibration Procedure
192
Environmental Protection/Disposal
194
Disposal and Recycling
194
Governmental Regulatory Bodies
194
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CREST ULTRASONICS DMS-1218 Specifications
General
Brand
CREST ULTRASONICS
Model
DMS-1218
Category
Cleaning Equipment
Language
English