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Crown 4500 Series - User Manual

Crown 4500 Series
16 pages
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This operator manual
has information for all
models of SC 4500 series
plus some options and
accessories. Some of
the illustrations and
information may not
apply to your truck.
The most important component is you.
New Bremen, Ohio 45869 USA © 2006 PF14704-WEB Printed in U.S.A.
Operator Manual
SC
SC
4500 SERiES
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Summary

Critical Safety Warnings

Operator Training and Certification

It is a legal requirement to be trained and certified to operate this truck.

Operator Training Requirements

Legal Mandate and Consequences

Federal law requires training; operating without it risks injury or death.

Protect Yourself: Key Hazards

Wear Your Seat Belt

Fasten seat belt snugly and keep it fastened. Stay with the truck during overturning.

Drive Carefully

Keep body parts inside operator area, stay away from docks, and control speed.

Look Where Youre Driving

Be alert to surroundings to avoid being pinned or crushed by objects.

Hazard Avoidance and Safe Operation

Avoid Falls and Tipovers

Prevent tipovers by fastening seat belt, gripping wheel, and bracing feet.

Use Your Truck Safely

Keep hands/feet away from moving parts, never stand on forks, and secure truck before leaving.

Manual Navigation Aids

Quick Locators

Use page headings and truck illustrations to find topics quickly.

Know the Hazards

Read special blocks marked 'Know the Hazards' for safety information.

How-to-Drawings

Pictures and text help understand safe and productive truck use.

Understanding Your Sit-Down Rider

Sit-Down Rider Truck Overview

Description of sit-down rider trucks for lifting and stacking loads.

How to Drive

Instructions on sitting, seat belt, seat/wheel adjustment, and looking ahead.

Lift Truck Components

Capacity and Load Center Explained

What is Truck Capacity?

Capacity is the load that can be lifted to a given height at a given load center.

What is Load Center?

Load center is distance from fork face to the center of an evenly distributed load.

Load Distribution Importance

Truck could tip if load is shifted. Ensure load is evenly distributed and centered.

Understanding Your Capacity Plate

Capacity Plate Information

The plate on the overhead guard contains serial number, capacity, type, and weight.

Reading Your Capacity Plate

Capacity may be reduced by lift height or increased load center.

Powering On and Off

Key Operation

Turn key clockwise to TEST/ON, counterclockwise to OFF. Always turn off when leaving.

Preparing for Travel

Place direction control in neutral and step on service brake pedal before travel.

Power Disconnect

Pull battery connector to disconnect battery and cut power. Use for shutdown.

Hydraulic Control Operations

Hydraulic Lever Operation

Pull lever towards you for one action, push away for opposite. Speed increases with distance.

Truck Display Information

Battery Charge Status

Green bars show charge. Yellow light indicates need for charging or replacement.

Message Display

Displays operational data, event codes, and instructions.

Indicator Lights

Red light for battery retainer issue, yellow for operator correctable or service events.

Braking Systems

Service Brake

Step on the brake pedal to apply brakes. Harder press means harder braking.

Parking Brake

Applied automatically when truck stops. Release by stepping on service brake pedal.

Brake Safety Checks

Test brakes at start of shift. Report if stopping distance is too long.

Traveling and Plugging

Travel Direction and Speed Control

Use direction control lever and accelerator. Move control away for forks first travel.

Plugging Operation

Select opposite direction of travel to slow down. Use accelerator for control.

Horn Usage

Press steering wheel center to sound horn for warnings at crosswalks or intersections.

Daily Safety Inspection

Pre-Shift Walkaround Check

Inspect battery, cables, wheels, forks, chains, load backrest, and seat belt.

Test Drive Procedure

Test hydraulics, steering, speed, and braking in an uncongested area.

Safe Driving Practices

Operator Readiness

Ensure readiness by being trained, understanding hazards, and wearing proper clothing.

Truck Readiness Check

Inspect truck before use. Report any issues. Test brakes and plugging.

Driving Cautiously

Adjust seat, fasten belt, keep body inside, look where you're going, and slow down.

Safe Operation and Hazards

Watch Out for Other People

Yield to pedestrians, avoid pinning, watch for swing, no passengers.

Avoid Falls and Tipovers

Stay with truck during tipover, stay from docks, check bridgeplates, secure loads.

Leaving Your Truck Safely

Stop truck, lower forks, turn off power. Avoid parking on inclines.

Battery Maintenance Procedures

Installing or Changing a Battery

Turn truck OFF, disconnect battery. Use correct size/weight battery. Avoid metal contact.

Truck Battery Dangers

Batteries produce explosive gas and contain corrosive acid. Follow safety precautions.

Battery Retainer and Size

Ensure retainer is in place. Use correct battery size/weight for stability.

Warning Labels

Summary

Critical Safety Warnings

Operator Training and Certification

It is a legal requirement to be trained and certified to operate this truck.

Operator Training Requirements

Legal Mandate and Consequences

Federal law requires training; operating without it risks injury or death.

Protect Yourself: Key Hazards

Wear Your Seat Belt

Fasten seat belt snugly and keep it fastened. Stay with the truck during overturning.

Drive Carefully

Keep body parts inside operator area, stay away from docks, and control speed.

Look Where Youre Driving

Be alert to surroundings to avoid being pinned or crushed by objects.

Hazard Avoidance and Safe Operation

Avoid Falls and Tipovers

Prevent tipovers by fastening seat belt, gripping wheel, and bracing feet.

Use Your Truck Safely

Keep hands/feet away from moving parts, never stand on forks, and secure truck before leaving.

Manual Navigation Aids

Quick Locators

Use page headings and truck illustrations to find topics quickly.

Know the Hazards

Read special blocks marked 'Know the Hazards' for safety information.

How-to-Drawings

Pictures and text help understand safe and productive truck use.

Understanding Your Sit-Down Rider

Sit-Down Rider Truck Overview

Description of sit-down rider trucks for lifting and stacking loads.

How to Drive

Instructions on sitting, seat belt, seat/wheel adjustment, and looking ahead.

Lift Truck Components

Capacity and Load Center Explained

What is Truck Capacity?

Capacity is the load that can be lifted to a given height at a given load center.

What is Load Center?

Load center is distance from fork face to the center of an evenly distributed load.

Load Distribution Importance

Truck could tip if load is shifted. Ensure load is evenly distributed and centered.

Understanding Your Capacity Plate

Capacity Plate Information

The plate on the overhead guard contains serial number, capacity, type, and weight.

Reading Your Capacity Plate

Capacity may be reduced by lift height or increased load center.

Powering On and Off

Key Operation

Turn key clockwise to TEST/ON, counterclockwise to OFF. Always turn off when leaving.

Preparing for Travel

Place direction control in neutral and step on service brake pedal before travel.

Power Disconnect

Pull battery connector to disconnect battery and cut power. Use for shutdown.

Hydraulic Control Operations

Hydraulic Lever Operation

Pull lever towards you for one action, push away for opposite. Speed increases with distance.

Truck Display Information

Battery Charge Status

Green bars show charge. Yellow light indicates need for charging or replacement.

Message Display

Displays operational data, event codes, and instructions.

Indicator Lights

Red light for battery retainer issue, yellow for operator correctable or service events.

Braking Systems

Service Brake

Step on the brake pedal to apply brakes. Harder press means harder braking.

Parking Brake

Applied automatically when truck stops. Release by stepping on service brake pedal.

Brake Safety Checks

Test brakes at start of shift. Report if stopping distance is too long.

Traveling and Plugging

Travel Direction and Speed Control

Use direction control lever and accelerator. Move control away for forks first travel.

Plugging Operation

Select opposite direction of travel to slow down. Use accelerator for control.

Horn Usage

Press steering wheel center to sound horn for warnings at crosswalks or intersections.

Daily Safety Inspection

Pre-Shift Walkaround Check

Inspect battery, cables, wheels, forks, chains, load backrest, and seat belt.

Test Drive Procedure

Test hydraulics, steering, speed, and braking in an uncongested area.

Safe Driving Practices

Operator Readiness

Ensure readiness by being trained, understanding hazards, and wearing proper clothing.

Truck Readiness Check

Inspect truck before use. Report any issues. Test brakes and plugging.

Driving Cautiously

Adjust seat, fasten belt, keep body inside, look where you're going, and slow down.

Safe Operation and Hazards

Watch Out for Other People

Yield to pedestrians, avoid pinning, watch for swing, no passengers.

Avoid Falls and Tipovers

Stay with truck during tipover, stay from docks, check bridgeplates, secure loads.

Leaving Your Truck Safely

Stop truck, lower forks, turn off power. Avoid parking on inclines.

Battery Maintenance Procedures

Installing or Changing a Battery

Turn truck OFF, disconnect battery. Use correct size/weight battery. Avoid metal contact.

Truck Battery Dangers

Batteries produce explosive gas and contain corrosive acid. Follow safety precautions.

Battery Retainer and Size

Ensure retainer is in place. Use correct battery size/weight for stability.

Warning Labels

Crown 4500 Series Specifications

General IconGeneral
BrandCrown
Model4500 Series
CategoryTrucks
LanguageEnglish

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