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Cruisers Yachts 520 Express Series User Manual

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520 Express Series V2112800 (Rev. 0) i
520 Express Series
Table of Contents
1. Introduction ............................................................................ 1-1
2. Boating Safety ........................................................................ 2-1
3. 520 Express Series Model Specific Information ................. 3-1
4. General Controls and Indicators .......................................... 4-1
5. Basic Operation of Systems ................................................. 5-1
6. General Accessory Items ...................................................... 6-1
7. Getting Underway .................................................................. 7-1
8. General Maintenance ............................................................. 8-1
9. Storage and Extended Lay-Up .............................................. 9-1
10. Troubleshooting .................................................................. 10-1
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Table of Contents

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Cruisers Yachts 520 Express Series Specifications

General IconGeneral
Cabins2
Sleeping Capacity4-6
Beam15 ft 6 in (4.72 m)
Draft4' 2"
Engine OptionsTwin Volvo

Summary

Introduction

Welcome Aboard!!

Welcoming message to new yacht owners, introducing the Cruisers Yachts family.

Skipper's Kit

Details the contents of the Skipper's Kit, including manuals for yacht and onboard systems.

Owner's Manual

Explains yacht operation and care, divided into ten sections for easy information retrieval.

Owner's Manuals for Onboard Systems and Components

Provides literature for systems and components not manufactured by Cruisers Yachts.

Warranty Information

Outlines warranties for onboard systems and Cruisers Yachts' own warranty coverage.

Dealership Responsibilities

Details the dealer's role in explaining warranties and providing pre-delivery service.

Your Responsibilities

Lists owner's duties regarding warranties, registration, and yacht operation.

Warranty Service

Explains how to obtain warranty service, including necessary information.

Boating Safety

Boating Safety

Covers operator responsibilities, USCG compliance, and safe boating practices.

Safety Checks

Essential pre-outing checks for yacht and equipment, including safety gear.

Boating Rules and Regulations

Information on restricted areas, USCG regulations, and marine traffic laws.

Signals and Rules of the Road

Understanding weather signals, marker flags, and buoyage systems for navigation.

Emergency Considerations

Preparedness for emergencies like fires, capsizing, and distress calls.

Hazardous Conditions

Guidance on avoiding hazards such as shallow water, debris, and adverse weather.

Safety Precautions for Engine Exhaust

Critical safety information regarding carbon monoxide (CO) exposure from engine exhaust.

Safety Label Location Layout

Diagrams illustrating the placement of important safety labels throughout the yacht.

Sample Float Plan

A template for creating a float plan to aid rescue efforts in case of emergency.

520 Express Series Model Specific Information

Specifications

Key measurements, capacities, and engine details for the 520 Express Series model.

Deck Hardware General Layout

Diagram and parts list identifying deck hardware components and their locations.

Interior General Layout

Diagrams and parts lists for interior spaces and entertainment systems.

Cockpit Light Plan Layout / Interior Light Plan Layout

Diagrams and parts lists detailing the yacht's lighting systems.

Interior Electrical Plan Layout

Diagrams and parts lists for the yacht's interior electrical distribution.

A/C Plan View

Diagram illustrating the air conditioning ductwork throughout the yacht's interior.

Starboard A/C View

Diagram showing the air conditioning system layout on the starboard side.

Port A/C View

Diagram showing the air conditioning system layout on the port side.

Cockpit A/C View

Diagram detailing the air conditioning system layout within the cockpit area.

Plumbing Hardware

Diagram and parts list for the yacht's plumbing system components.

A/C Plumbing View

Diagram and parts list for the air conditioning system's water plumbing.

Diesel Engine General Layout

Diagrams and parts lists for the diesel engine fuel and related systems.

Fuel Tank and Fittings

Diagrams and parts lists for fuel tanks, fill caps, vents, and fittings.

Fuel Crossover Assembly

Diagrams and parts lists for the fuel crossover assembly and related valves.

Forward Engine Room Bulkhead

Diagram and parts list for components mounted on the forward engine room bulkhead.

Fresh Water Layout

Diagram illustrating the layout and components of the fresh water system.

Waste Layout

Diagram showing the layout and components of the waste water system.

General Controls and Indicators

Dash Layout

Detailed descriptions of dashboard controls, gauges, and indicators.

Dash Panel Layout

Visual representation of the dashboard layout with numbered components.

Switch Panel Functions

Explanation of the function of various switches on the control panels.

Helm Switch Panel Layout

Diagram illustrating the layout of switches on the helm control panel.

Basic Operation of Systems

Power Train

Operation of engines, cooling system, alarms, and transmission.

Fuel System (Crossover Valve)

Details on the yacht's internal fuel system, valves, and tank configuration.

Steering System

Explanation of the hydraulic steering system, rudder, and wheel operation.

Trim Tabs

Operation of the electro-hydraulic trim tab system for yacht attitude control.

Electrical System

Overview of the yacht's DC and AC electrical systems and their power sources.

DC Electrical System

Details on the 12-volt DC system, batteries, wiring, and bonding.

DC Master Panel

Description of the DC master panel, including meters and circuit breakers.

AC Electrical System

Information on the AC power system, including shore power, generator, and galvanic isolators.

AC Master Panel

Details on AC panel versions, load center power sources, and circuit breakers.

Fresh Water System

Instructions for cleaning the fresh water tank and system startup.

Head and Waste Contaminant System

Operation of the head and waste system, including holding tanks and disposal.

Bilge System

Information on bilge pumps and blowers for managing water and fumes.

General Accessory Items

Air Conditioning/Heater Unit

Operation and maintenance of the AC/heating unit and seawater pump.

Battery Charger

How to operate the battery chargers for engine and house batteries.

Clarion® Stereo (Standard)

Description of the standard 12-volt Clarion stereo system and speakers.

Carbon Monoxide (CO) Detector

Function of the CO detector and its operational limitations.

Cockpit Shower

How to operate the cockpit shower and its functional requirements.

Cockpit Washdown

Operation of the optional cockpit washdown system.

Covers

Information on bimini and separate covers for protection from weather.

Refrigerator/Freezer

Operation of the refrigerator/freezer and its power supply.

Wet Bar

Components of the wet bar, including sink and ice maker operation.

Stove

Information on the double-burner electric stove and its power source.

Trim Tabs

How to use trim tabs for attitude control and leveling the yacht.

Windlass System

Operation of the windlass from keypad or foot switches.

Function of Clutch

How the cone clutch engages, disengages, and provides slippage.

Lowering the Anchor Under Power

Step-by-step procedure for safely lowering the anchor.

Raising the Anchor Under Power

Step-by-step procedure for safely raising the anchor.

Telephone Jack and Dockside Receptacle

Location of telephone inlet and jacks for communication.

Oil Change System

System startup procedures for changing engine oil.

Draining Used Oil from the Engines

Procedures for draining oil from port, starboard engines, and generator.

Draining the Port and Starboard Transmissions

Procedures for draining oil from transmissions.

Filling the Engines with Oil

Step-by-step guide for filling engine oil using an oil change system.

Davit Lift System

Installation guidelines for the Davit Lift system, including bonding and anodes.

Helm Seat

Adjustment options for the helm seat, including leaning post.

Central Vacuum

Operation, service, and cleaning of the central vacuum system.

Cockpit/Salon Stereo

How to change stereo area settings and frequency spacing.

Getting Underway

Operating Instructions

General operating instructions and pre-start checklist.

Pre-Start Checklist

Essential checks before starting engines, including safety and fluid levels.

Starting Diesel Engines

Step-by-step procedure for starting diesel engines safely.

Stopping Diesel Engines

Procedure for safely stopping diesel engines and cooling them down.

Fueling

Safety precautions and procedures for refueling the yacht.

Static Electricity Hazard

Warnings and precautions regarding static electricity during refueling.

Suggested Maneuvering Techniques

Guidelines for boat handling, including turns and docking.

Gradual Turns at Low Speed

Techniques for making gradual turns at low speeds using propeller speed.

Sharp and Close Quarters Turns

Methods for executing sharp turns in confined areas.

Holding Position

How to maintain a still position in the water using throttle and shift controls.

Propeller “Bursts” and Stopping

Using propeller bursts for maneuvering and reducing stopping distance.

Trimming the Yacht

Adjusting trim tabs and engine trim for optimal performance and handling.

Dropping and Weighing Anchor

Procedures for anchoring and retrieving the anchor.

Towing the Yacht

Guidelines and safety precautions for towing or being towed.

General Maintenance

Periodic Checks and Services

Scheduled maintenance tasks based on frequency (e.g., daily, hourly, monthly).

General Maintenance

Overarching maintenance procedures for major systems like power train.

Power Train

Maintenance procedures for coupling alignment and propeller replacement.

DC Electrical System

Procedures for charging batteries and maintaining the DC electrical system.

Fresh Water System

Steps for cleaning the fresh water tank and maintaining the system.

Bilge

Procedures for cleaning the bilge area and managing waste discharge.

Hull

Information on gelcoat care, repair, and anti-fouling bottom paint.

General Care and Cleaning

Guidelines for cleaning interior, exterior, windows, and fabrics.

Storage and Extended Lay-Up

Lifting and Storing Your Yacht

Procedures for safely lifting, storing, and supporting the yacht.

Transporting

Checklist and considerations for transporting the yacht.

Winterization

Steps for winterizing the yacht's systems to prevent damage.

Fitting Out After Storage

Procedures for preparing the yacht after extended storage.

Troubleshooting

Engine and Power Train

Common problems and solutions for engine and power train issues.

Electrical

Troubleshooting common electrical problems and component failures.

Electrical Troubleshooting, General Notes

General advice for electrical troubleshooting and contacting support.

Plumbing

Troubleshooting common plumbing issues like water pressure and head flushing.

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