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CTI 2500-C100 - User Manual

CTI 2500-C100
113 pages
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CTI 2500 Series
®
Controller
INSTALLATION AND OPERATION GUIDE
Version 2.8
CTI Part # 062-00370
2500IOG

Table of Contents

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Summary

Preface

Document Introduction and Scope

Provides reference information for CTI 2500 Series controllers and their applications.

Usage Conventions

Understanding Notes, Cautions, and Warnings

Explains how to interpret Notes, Cautions, and Warnings for user guidance and safety.

CTI 2500 Controller Overview

Introduction to CTI 2500 Series Controllers

Provides capabilities of programmable and loop controllers for process applications.

Controller Features and Capabilities

Details the controller's core functionalities and features.

User Program Support Methods

Details support for Relay Ladder Logic, Special Function Programs, Analog Loops, and Alarms.

I;O Connectivity Options

Covers support for CTI, Siemens, and Profibus DP I/O.

Ethernet and Serial Communication

Details Ethernet port, serial ports, and USB for connectivity and programming.

Front Panel Component Identification

Details the components and indicators on the Classic controller's front panel.

Front Panel Component Identification (Compact)

Details the components and indicators on the Compact controller's front panel.

Status Indicators and Ports

Explains operational status LEDs, displays, ports, and indicators.

Product Model Specifications

Compares features of different CTI 2500 controller models.

CTI 2500 Controller Installation Guide

Installation Planning and Safety

Details planning considerations, including safety and electrical interference.

Controller Unpacking and Handling

Provides instructions for unpacking the controller safely and properly.

User Switch and Jumper Configuration

Explains the location and function of user switches and jumpers for configuration.

Physical Installation Procedures

Guides on physically mounting the controller into its base or rack.

Initial Power-On and IP Configuration

Describes initial power-on, IP parameter setting, and automatic assignment.

CTI 2500 Controller User Programming

Overview of Programming Methods

Introduces the controller's programming methods.

Relay Ladder Logic (RLL) Programming

Details Relay Ladder Logic instructions and their categories.

Special Function Programs and Subroutines

Explains Special Function programs and subroutines, their capabilities, and instruction groups.

Analog Loop and Alarm Configuration

Details analog loop functions, PID algorithms, and alarm configuration.

CTI 2500 Controller I;O Support

Understanding I;O Concepts and Registers

Explains how the controller stores and updates I/O data and registers.

CTI and Siemens I;O Compatibility

Covers compatibility with CTI and Siemens 505/500 series I/O modules.

Profibus DP I;O Connectivity

Covers Profibus DP I/O support, RBCs, slave devices, and data rates.

CTI 2500 Controller Memory Management

Overview of Memory Types

Describes the controller's various memory types and their purposes.

User Program RAM and Storage

Explains battery-backed RAM and flash memory for user programs.

High Speed DRAM Usage

Explains high-speed DRAM for executing firmware and user programs.

CTI 2500 Controller Scan Cycle

Discrete and Analog Scan Overview

Introduces the controller scan cycle and its divisions.

PLC Scan Types and Modes

Details fixed, variable, and variable-with-upper-limit scan types and modes.

CTI 2500 Controller Communication Methods

Serial and USB Communication Setup

Explains serial port and USB port usage, driver installation, and warnings.

Ethernet Communication and IP Configuration

Details Ethernet port capabilities, IP assignment, and static IP setup.

CTI 2500 Controller System Restart Options

Understanding Restart Procedures

Introduces software-initiated restart options for known states.

Restart Options and Their Effects

Provides a table detailing PLC states after different restart types.

CTI 2500 Controller Troubleshooting Guide

Troubleshooting Aids and Indicators

Explains using LED indicators, event logs, and system status words.

Startup, Fatal, and Non-Fatal Errors

Covers startup errors, fatal errors, and non-fatal errors with causes and resolutions.

Fatal Error Code Reference

Lists and describes various fatal error codes and their corrections.

CTI 2500 Controller Firmware Update Procedures

Firmware Update Methods Overview

Introduces firmware updates for corrections and new features.

Updating Firmware via Serial or USB Port

Details the procedure for updating firmware via serial or USB ports.

Updating Firmware using SD Card

Explains how to update firmware using an SD card.

Firmware Update Status and Error Codes

Lists status codes and error codes during the firmware update process.

CTI 2500 Controller User Program Flash Storage

Overview of Flash Memory for Programs

Introduces on-board flash memory for user program storage.

Flash Memory Operations and Restrictions

Details flash memory operations and restrictions when used as a program source.

CTI 2500 Controller Error Code Reference

Startup Error Codes and Corrections

Lists startup error numbers, descriptions, and corrective actions.

Fatal Error Code Reference

Lists fatal error codes, descriptions, and corrections.

Task Code Error Codes

Lists task code errors returned in a task code 00 reply.

CTI 2500 Controller System Status Words

STW 1 & 2: Status and Base Controller Status

Describes bits in STW 1 for status and STW 2 for base controller status.

STW 3-9: Profibus DP Slave Status

Describes status of DP channel slaves for each slave.

STW 11-26: I;O Module Status

Describes I/O module status for local and remote bases.

STW 162: Analog Non-Fatal Errors

Lists analog non-fatal errors like loops overrunning or queues full.

STW 200: User Program Error Cause

Lists user program error codes associated with STW1 bit 6.

STW 231: Profibus I;O Status

Indicates the status of Profibus I/O and DP bus.

STW 244 & 245: Controller Status and Error Flags

Indicates additional controller status and error flags.

CTI 2500 Controller IP Address Information

IP Address Nomenclature and Classes

Explains IP address structure, notation, classes, and usage.

Subnet Mask and IP Address Selection

Explains subnet masks, CIDR notation, and how to select IP addresses.

CTI 2500 Controller Battery Replacement

Lithium Battery Replacement Procedure

Guides on how to replace the controller's lithium battery safely.

CTI 2500 Controller Product Specifications

Hardware Specifications and Operating Ranges

Lists module size, power, temperature, humidity, and battery specs.

Serial, I;O, and Profibus Port Pinouts

Details the pin connections for serial, I/O, and Profibus ports.

CTI 2500 Controller SD Card Requirements

SD Card Requirements for Classic and Compact Controllers

Specifies SD/SDHC card requirements for Classic and Compact controllers.

SD Card Capacity, Size, and Speed

Details acceptable SD card capacity, size, and speed for updates.

CTI Industrial Product Limited Warranty

Warranty Terms, Remedies, and Exclusions

Outlines warranty period, remedies, exclusions, and disclaimers.

CTI Product Repair Policy

Return Material Authorization (RMA) Process

Details the process for requesting an RMA and returning equipment for repair.

CTI 2500-C100 Specifications

General IconGeneral
Ethernet Ports2 x 10/100/1000 Mbps
USB Ports2 x USB 2.0
ProtocolsModbus TCP
SD Card Slot1 x microSD
Power Supply24 V DC

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